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New C6000 Series

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On Monday September 23rd, 2019 in Las Vegas at Pack Expo:

Epson C6000 Launch at Pack Expo
 and Tuesday September 24th, 2019 in Brussels at Label Expo Europe:

Epson C6000 Launch at Label Expo Europe:

Epson launched a new series of 4, on-demand color label printers to their ColorWorks lineup; The C6000A (4” version with Automated Cutter), C6000P (4” version with Peel/Present), C6500A (8” version with Automated Cutter), and C6500P (8” version with Peel/Present).  Read the Epson press release here:
Epson Press Release:

https://news.epson.com/news/colorworks-c6000-series-color-label-printers
Learn more here on the Color Label Solutions page:
https://colorlabelsolutions.com/epson-c6000-and-c6500-color-inkjet-label-printers/ 

Epson page:
https://epson.com/colorworks-c6000-desktop-label-printers

According to Epson, the C6000 series are the first color label printers designed to replace black-only thermal transfer printers. Epson American has dubbed them, “The Tough Guys”.

Epson C6500P
Having worked with these printers briefly, I see the following capabilities that make the C6000 series great new additions to the on-demand color labeling world.
First, the C6000 series offers up to 1200 x 1200 dpi resolution; providing high resolution, print output comparable to preprinted labels.  Higher print quality has been one of the missing elements from earlier printers, especially in the wider print widths.
Second, Epson has decided to offer the C6000 series at a very affordable price; under $4,000.  From $2,580 for the C6000A to $3,980 for the C6500P.  With an 8” wide version at this price, we see a real fit with many of our customers.
Third, the C6000P and C6500P come with a Peel and Present capability, making labeling easier to do for operators. Now, operators can send a large batch print job; and then pull each label from the printer already peeled.  No other color label printer offers this capability.  Watch the Peel/Present function here:



Fourth, the C6000 offers Remote Printer Management, enabling organizations to manage fleets of printers.  Checking consumable status, updating firmware, confirming errors, etc. is possible from a central location using the C6000 series of printers.  No other color label printer offers this capability.
Fifth, the C6000 enables integration with ZPL (Zebra Print Language).  This capability enables organizations to use the C6000 as a “Plug & Play” option for applications normally reserved for thermal transfer printers.  Users can upload images that would normally be preprinted; and then send the same ZPL to print colorized labels on demand.  Learn more about how I did this process using the C7500:
https://colorlabelsondemand.blogspot.com/2018/05/zpl-with-c7500.html.

Further, the C6000 series integrates with SAP “out-of-the-box”.
Sixth, the C6000 offers I/O capabilities to enable integration into automated workflows.  Now, automated label applicators can be built to integrate these color label printers; especially with the “First Out”, Peel and Present capability in the C6000P and C6500P.  No other color label printers offer this combined capability.

Together, the third, fourth, fifth and sixth capability discussed here make the C6000 series a good option for thermal transfer printers; especially thermal transfer users with a large number of preprinted labels in inventory.  These customers can print labels on-demand versus keeping them in inventory.  According to Victor Gomez, Group Product Manager for Color Labels at Epson, “the ink costs of printing labels with the C6000 are less than or only slightly more than using a thermal transfer ribbon; especially after the increase in resin prices.”
According to Andy Scherz, senior product manager, Commercial Label Printers, Epson America, Inc. “The new family of ColorWorks on-demand label printers provides an easy transition for customers looking to make the switch from black-only, thermal transfer printers, with similar media handling capabilities, speed, features, and connectivity options.”  With the launch of the C6000 series, thermal transfer users should consider moving to these new, on-demand color label printers.
Seventh, the C6000 printers now come with both MAC and Linux print drivers.  Over the past several years, a MAC driver has been a very frequent request.  Many graphic designers use MAC’s; and now they can print labels directly from their MAC Books.
Eighth, the C6000 offer “Spot Color Replacement” option.  Now in the C6000 driver, operators can easily change the RGB color without changing the original artwork.  Further, advance users will be able to upload ICC Color Profiles.  ICC Color Profile is a set of data that characterizes a color input or output device, or a color space, according to standards promulgated by the International Color Consortium (ICC).
https://en.wikipedia.org/wiki/ICC_profile

No other desktop or benchtop color label printers offers this capability.
Ninth, the C6000 series comes with the same durability and reliability seen with both the C3500 and C7500 printers.  Further, Epson service offers both Spare in the Air (SITA) and On-Site warranty; making these printers easier to use and to keep running. 

LX2000 Color Label Printer
LX2000 Color Label Printer

Combining the points one, seven, eight and nine make the C6000 series a great alternative to the LX900, LX910, LX1000, and the LX2000 from Primera.  In the past, Primera printer’s higher print quality has made them a good option; even with their higher ink costs.  Read my earlier comparison of the C7500 to the LX2000 here:  https://colorlabelsondemand.blogspot.com/2017/09/lx2000-vs-c7500.html

LX900 Color Label Printer
LX900 Color Label Printer

Also, ink costs for the new C6000 printers are lower than Primera printers.  According to Jacob Kalleris, Product Manager for Epson Europe, “Current Primera customers will save a significant amount of money for ink by moving to the new C6000 printers.”
In addition to alternatives to thermal transfer and Primera printers, the C6000 series printers offer users of other label printers a good option.  The most obvious replacement target for the C6000 are users of the C831 printer.

C831 Color Label Printer

The C831 has performed well for chemical manufacturers to produce GHS labels.  Now the new C6500 (P or A depending on the requirement for peel and present), makes printing GHS easier to do (i.e. clearing any potential jams) and produces higher resolution print quality.  Plus, users will save money on their labels as the C6500 doesn’t require pin-feed media.    Moving to the C6500 from the C831 should be an easy decision for most users.

C3500 Color Label Printer
C3500 Color Label Printer

Besides the C831, certain users of the C3500 should consider upgrading to the C6000P.  The C6000P will offer higher print quality, peel & present and Fleet Management capability.  With these three advantages, many C3500 printer users should upgrade to the C6000.
Overall, the new C6000 and C6500 label printers offer users several very key benefits.  If you currently use the C831 printer, a C3500 printer, one of the Primera desktop printers (LX900, LX910, LX1000, and the LX2000) or a thermal transfer printer who wants to colorize their print output, consider upgrading to one of the new C6000 printers.  Epson says we can begin shipping the C6000 printers by January.  Watch our store for when we start taking orders for the C6000 printers:

https://colorlabelsolutions.com/product/epson-colorworks-c6000-color-inkjet-label-printer/

https://colorlabelsolutions.com/product/epson-colorworks-c6500-color-inkjet-label-printer/

Shortly, we will receive a demo C6000 printer; therefore, look for more testing commentary from us.

If you are interested in learning more about the C6000 printer for your operation, contact us.  We look forward to working with you to see how these exciting new color label printers fit your operation.
Guy Mikel
855-962-7670
info@colorlabelsolutions.com 

QL-300 Full-Bleed

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Printing full-bleed labels can be difficult; especially with a newly launched printer.  The QL-300 is the first LED/Laser printer designed specifically for desktop label printing. It is capable of printing full bleed labels by following some easy steps.
QL-300 Full-Bleed
QL-300
I’ve written about the QL-300 in the past.  This article features the key benefits of the QL-300, printing foils and other interesting label media; and printing using white.

And this post covering designing with white:

The most important aspect for full-bleed label printing, even with the QL-300, starts with the artwork.  You need to create artwork slightly larger than the actual label. Generally, we recommend using artwork that is .03” larger than the actual label. For example, use a 3.03” x 4.03” artwork for a 3” x 4” label.


Full-Bleed Label Artwork
Full-Bleed Label Artwork

With this type of design as a PDF, you can print at the actual size in Adobe Reader.


QL-300 Full-Bleed PDF Printing
QL-300 Full-Bleed PDF Printing

Starting with the correct artwork makes full-bleed label printing easier to do.
With the QL-300, three other aspects are important for full-bleed printing; two are different and one is similar to other printers.  First, the QL-300 requires the matrix left-on the labels.  Label matrix is the waste material that is typically pulled off from die-cut labels. Here is the matrix surrounding the label.

Matrix-On Label
Matrix-On Label

And the label partially removed to show just the remaining matrix:


Label Removed To Show Matrix
Label Removed To Show Matrix

Matrix On is required because the toner on the liner does not get fused and may eventually cause problems in the fuser. Matrix On allows for overprinting and keeps the fuser clean. 
I’ve written about leaving the matrix on in the past.

Second, the QL-300 requires an extra or larger gap between and around labels.  Most die cut labels have a .125” gap between labels with a .0625” exposed liner on both sides.  With the QL-300, the gap needs to be .375” and approximately .1875” on both sides of the label.  You can see this extra space/matrix in the above picture. This extra space ensures the toner does not get into the paper path, reducing print quality and potentially damaging the fuser/printer.

Third, the .125” blackmark needs to be placed halfway between the labels; basically starting .125” after the previous label and ending .125” before the next label. You can see the blackmark easily with this clear label

Blackmark Through Clear Film Label
Blackmark Through Clear Film Label

With the correctly designed artwork, matrix on and the larger gaps, you can print beautiful full bleed labels with the QL-300. 

Full-Bleed Printed Using Clear Film Label
Full-Bleed Printed Using Clear Film Label
After printing, you may need to move the image around the template for perfect placement on the label.  For full-bleed printing, expect you’ll need to adjust the “paper print adjustment” to move image on the label.  With the QL-300 driver, it’s easy to adjust the position of the printed image:



And changes in the position adjustment direction show up in the label image to the right; which is a very helpful feature.
I’ve written about adjusting the printed image on the template for theL801 in the past.

With the matrix on, you may need to remove it prior to any automatic label application.  Applicators will not work with the matrix on.  To remove the matrix, the QL-300 has an accessory to pull this waste material off the liner.

QL-300 Matrix Remover
QL-300 Matrix Remover
This matrix remover works similar to the accessory featured in this earlier post.

The QL-300 produces beautiful labels on a large variety of materials; and can print white.  It’s a very unique label printer and maybe perfect for your operation.  Following these technics, you can print full-bleed, producing great-looking labels.  Contact us if you have questions about the QL-300.
Purchase the QL-300 here.

Guy Mikel
855-962-7670
info@colorlabelsolutions.com 


Color-On-Wheels

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Recently, one of our customers inspired us to look into a set of interesting applications:  Color-On-Wheels.

Color-On-Wheels
Color-On-Wheels

I’d like to describe in this post possible applications and their benefits of moving a color printer to label at the point of activity.

To prepare for this post, I spoke with Kevin Ledversis, Sales Director for Newcastle Systems:  https://www.newcastlesys.com/.   


Newcastle Systems is an innovator of workplace mobility solutions for many of the world’s leading retail and operations companies. As the leading provider of Mobile Workplace© solutions, Newcastle Systems provides the means to dramatically improve employee and facility productivity without major changes to your infrastructure, software or processes.  A Newcastle Systems’ Mobile Workplace© facility requires less equipment and less power to do the same work as a standard workplace configuration.
According to Kevin, moving the printer to the point of activity is a key part of “lean” and “process improvement”.  Kevin says “mobile work stations enable organizations to label at the point of activity. It makes no sense to use handheld computers and cell phones in manufacturing plants and distribution centers; but have printers remaining static and fixed.  It’s time to change this mindset. This process improvement step saves time and reduces or eliminates labeling errors.”  This process improvement idea can be used for many applications; let me discuss a few here.
To me, the most obvious color labeling application is Finish Good Labeling, especially with large items such as chemical drums or mini-bulk tanks.  Typically, this type of manufacturing operation would print labels in batches and then take the labels out to the shop floor to apply them to the finished products.    However, it would be easy to apply the labels to the incorrect finished goods, creating a potentially serious issue or at least a return item. By moving printing to the point of application, you eliminate the costly steps/time to and from the printer but also reduces or eliminates labeling errors.  Further this process eliminates the inventory of preprinted labels kept in inventory.
  

Label Inventory
Label Inventory


Newcastle has produced an interesting case study featuring Grant Industries.  Contact me to get this PDF or download the study here: https://www.newcastlesys.com/finished-goods-labeling

And if you are applying paper labels to large items, you might find this earlier post on proper label application of interest: 
https://colorlabelsondemand.blogspot.com/2016/02/proper-label-application.html

Another possible application for Color-On-Wheels is in Receiving.  Most manufacturing facilities will print labels in a central location, and then take them to the dock for application, wasting a significant amount of time and effort.  Newcastle shows this wasted time/labor in this illustration:

By adding color codes to this mix, you can improve the accuracy of both put away and picking.  And with label creation software, you can automate the selection of a color for each area of the warehouse.

In addition to color codes, you can add images to the pick tickets to improve the accuracy of this error prone step.  In one of my first ever posts, I wrote about Marco Specialties use of images to improve picking: 
https://colorlabelsondemand.blogspot.com/2012/04/pinball-wizard-two-applications-for.html

Further, you can use Color-On-Wheels application to apply replacement brand labels when OEM products are received.  Relabeling while receiving reduces or eliminates potential errors later in the warehouse or during shipping.

In addition to Finish Goods and Receiving, manufacturers should consider using Color-On-Wheels for Work-In-ProcessLabeling.  At some plants, work-in-process inventory/QA Testing requires labels to be applied to describe the status of the inventory (i.e. quarantined).  Here is an earlier post on this application of color labels.  https://colorlabelsondemand.blogspot.com/2014/09/work-in-process-color-labels.html

Typically, these labels are printed or stored in a central location and the operator walks to/from the inventory location to apply.  With Color-On-Wheels, you can move the printer to the point of work to reduce or eliminate errors as well as save time and labor.
Shipping is another popular application for powered carts; printing both the shipping labels and documents.

Mobile Shipping Cart
Mobile Shipping Cart
With mobile carts, you can process orders at the pallet, increase shipping accuracy and remove wasted time and motion.  By adding color to the staging process, you can increase the accuracy of deliveries as well by color coding the shipping labels during staging:

Color Coded Shipping Labels
 And color coded the shipping documents:


Color Coded Shipping Documents
Color Coded Shipping Documents
A very long time ago I worked on a case study of Tubelite and their shipping process: https://colorlabelsondemand.blogspot.com/2014/09/work-in-process-color-labels.html

According to Kevin, “very few companies use color in their shop floor and warehouses.  But it seems to be an easy way to add efficiencies to the processes in these important areas.  Plus, you can use existing wireless networks, software and hardware (may need to add a color label printer) to enable workers and improve process flow.”

And for the cannabis market specifically, I describe how mobile work stations can improve growing operations in this recent post: 
https://colorlabelsondemand.blogspot.com/2019/06/delta-9.html

If you can imagine the possibilities of “Color-On-Wheels”, contact us to discuss how combining color label printers and a mobile power cart from Newcastle Systems can improve the operations of your business.
Guy Mikel
855-962-7670
info@colorlabelsolutions.com 

LabelWorks

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Color Label Solutions has started recently selling a different type of Color Labels:
LabelWorks Color Label
LabelWorks Color Label

From Epson LabelWorks, https://labelworks.epson.com/, for durable, professional labeling that gets the job done safely and professionally with a wide variety of supplies and lifetime warranty of the printers.

I’ve known of the LabelWorks product line for some time.  However, we did not pursue reselling this line of products until one of our large customers requested more information.  Our customer needed a means to add a barcode to every shelf location to improve picking and put away. To perform this operation, they wanted a mobile printer with a way to create labels on the fly.  Originally, they requested Dymo printers; but I suggested LabelWorks.  Warehousing and distribution are key applications for the LabelWorks product line.
Based on the customer’s requirements, I suggested the LW-PX400 label printer.

LW-PX400
LW-PX400
Melisa Coffman, Training Manager for the LabelWorks division of Epson, says, “The LW-PX400 is great for people on the go, its compact and easy to bring with you if you’re traveling or just moving around the facility, store it in your tool bag or laptop case and bring it with you anywhere! Its also great on a desktop because its small footprint takes up very little space, but has a ton of capability. Great for those with strict guidelines for installing software –by allowing the user to use their smart device to create and print the labels –and they don’t have to jump through hoops from their IT personnel to use it!”
Learn more here: https://labelworks.epson.com/epson-lw-px400/.   The LW-PX400 offers up to 1” print width, and works both USB and wirelessly with any iOS or Android device.  Plus it comes with free Label Editor software.  You can request the Label Editor software here: 
https://labelworks.epson.com/download-request/

Finally, this printer is inexpensive; costing only $169.  Purchase the LW-PX 400 here: 
https://colorlabelsolutions.com/product/epson-lw-px400-industrial-label-printer/

Based on the customer’s requirements, I got a LW-PX400 myself:

LW-PX400
LW-PX400
To use the printer, I loaded the labels first; a 1” yellow durable vinyl label.

1
1″ Vinyl Yellow Tape
And connected via USB to my computer.  Then I installed the Label Professional Editor Software and designed my first label; my name along with a QR code with our company’s website.

Label Professional Editor Software
Label Professional Editor Software
 And then I printed my first label.

All within probably 15 minutes.
After using the Label Editor Software, I loaded the Epson iLabel app on my phone:

https://play.google.com/store/apps/details?id=com.epson.ilabel&hl=en_US

iLabel Android
iLabel Android
And repeated the process of making a label and then printing a label.  But this time, I printed using Bluetooth connectivity from my phone to the LW-PX400.  In a very few minutes, I printed a second label.

iLabel Software Printed Label
iLabel Software Printed Label
And I then learned that Google’s camera reads QR Codes:

Epson’s iLabel for Android/iOS and Label Professional Editor make creating durable labels easy to do; and fun!
For the LW-PX400, Epson offers 129 different types of labels: Materials, Widths and Colors.  You can find and search all the different label options here: 
https://labelworks.epson.com/labeling-supplies/

Given all the different types, I asked Melissa Coffman about the different options.  According to Melissa, “Here are the types of labels we offer to our customers.
    1. Standard Tapes –Available in a wide variety of colors and sizes, used for labeling anything and everything. From files, shelves, products, safety and facility labels to 5S and everything in between. Color coding, etc. Whether you want it to stand out or blend in –there is a perfect tape for the application.  
    2. Heat Shrink Tube – For labeling wires and cables –Think Electrical, Data-Com, panel builders and IT people (just to name a few)
    3. Magnetic Tape– Inventory Management for shelves, bins, mailboxes, lockers. For locations that are constantly changing and/or being moved and reorganized –Magnetic is awesome! No sticky residue left behind.
    4. Fluorescent Tape – For all of those applications that really need to stand out and bring attention to it. Or just for something fun and different. These are my personal favorites!
    5. Vinyl Tape – Ideal for curved surfaces, outdoor applications, wires, cables and any of high traffic labeling jobs, the vinyl tapes will withstand some serious wear and tear. They are also a little more matte finish making them easier to read in bright environments.
    6. Self-Laminating Wire Wraps – Cables and wires that need to be labeled but can’t fit a HST on.  In these situations, a self lam is the way to go. Installers and repair people live for these tapes (now available in more flexible vinyl)
To purchase supplies for your LW-PX400, visit our store:
https://colorlabelsolutions.com/product-category/ink-cartridges/epson-lw-px400/

So far, we have only a small segment of the tapes Epson offers on our store.  If you something different for your LW-PX400, contact us.  We’ll add what you need to our online store; or send it to you directly.
In addition, we’ve listed so far only the LX-PX400 in our online store.  Learn more about the 7 other Epson LabelWorks printers here: 
https://labelworks.epson.com/epson-labelworks-px-printers/

Depending on your requirements, we’ll find the best printer for you.
And you can use these printers all across your organization.  For manufacturers like many of our customers, the LabelWorks team recommends these possible applications:
1. Pipe Markers
2. Machine Controls
3. Production Tracking
4. Equipment Labels
5. Operating Instructions
6. Quality Control Tags
7. Assembly line Classification
8. Process Control Instructions
9. Tooling Information
10. Tool/Part Cribs
11. Raw Materials
12. Inspection Certificates
13. Assembly Instructions
14. Gear Labels
15. Gauge ID
16. Hoist Operating Instructions
17. Cable Flagging
18. Job Tracking
19. Operating Guidelines
20. Production Charts
21. Scrap Bins
22. Parts-in-Progress Tags
23. Time Card Slots
24. Production Control Boards
25. Capacity Planning Boards
26. Locker Labels
27. Hard Hats
28. PPE/Safety Clothing
29. Lean/5S Visual Workplace
30. Safety (OSHA/ANSI)
31. Calibration Labels
32. Secondary Container ID
And for Warehouses like our first customer, the LabelWorks team recommends these possible applications:
1. Vertical/Horizontal Racks & Shelves
2. Asset ID/Management
3. Parts Bins
4. Modular Drawer Bins
5. Drawer Pulls
6. Cabinets & Carts
7. Containers
8. Lot Numbers
9. Aisle Markers
10. Storage Requirements
11. Handling Procedures
12. Pallet Labels
13. Equipment Labels
14. Drawer Dividers
15. Flow Racks
16. Color-Coded Control Systems
17. Bar Codes
18. Shipping Labels
19. Directional/Wayfinding Signs
20. Dated Material
21. Informational Charts
22. Shipping/Receiving Dock Signs
23. Loading Dock
24. Office Hours
25. File Cabinets
26. Parking Slip Lots
27. Floor Labeling
28. Lean/5S Visual Workplace
In addition to Manufacturing and Warehousing, the LabelWorks team recommends possible applications in Education, Office, Building Management, Engineering, Labs/Healthcare, Maintenance, Quality Assurance, Energy, Utilities, IT/Datacom, Electrical and Construction.  Lots of possible uses in most every company.   And all for only $169 a printer.
Color Label Solutions is all about print on-demand color.  And now you can get durable color labels to use all across your organization.  Contact us to learn more or purchase one of these LabelWorks printers.
Guy Mikel
855-962-7670
info@colorlabelsolutions.com 

C7500 Preventive Maintenance

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After launching in 2014, Epson provided recently direction on how to conduct Preventive Maintenance on the C7500 and C7500G printers.

C7500 and C7500 Preventive Maintenance
Although we sold our first C7500 in February 2015, these preventive maintenance recommendations are new to me.  Here is a post converting our first customer using the C7500 label printer from February 2015:



https://colorlabelsondemand.blogspot.com/2015/02/first-of-many-ii.html

And a video covering their experiences.



According to Epson, the basic concept of the preventive maintenance on the C7500 printer is to remove accumulated paper dust; as paper dust is the largest cause of printhead clogs.  Printhead clogs may cause streaks/lines in your print output; and are designed to be eliminated by the automated maintenance of the printer.  I wrote about preventing plugged nozzles in 2015:



https://colorlabelsondemand.blogspot.com/2015/06/dust-label-printers.html

To check if you have printhead clogs, conduct an inkjet nozzle pattern test (in the Printer Setting Utility; Printhead Maintenance Section).

C7500 Nozzle Check Pattern
C7500 Nozzle Check Pattern
If you find a plugged nozzle, then conduct a manual cleaning from the menu on the front panel.
But according to Benjamin Franklin, “an ounce of prevention is worth a pound of cure”.
Epson recommends cleaning both the “Paper Loading Area” and the “Platen Area” using a damp cloth and a “neutral” detergent.  A neutral detergent is a mild soap with no alkalies or bleach; generally, with a PH of 7.  Do not us alcohol on these parts of the printer.
In the Paper Loading Area, Epson recommends to clean the media guide primarily.

C7500 Media Guide
C7500 Media Guide
 In the platen area, you should clean the area that is exposed when the front door is opened.


C7500 Platen Area
C7500 Platen Area
Specifically, be sure to clean up the gap sensor in the back of the platen area.

C7500 Gap Sensor
C7500 Gap Sensor
You want to clean up the paper dust, ink stains and glue residue from any of these areas.
In addition, Epson recommends using a small vacuum to remove any additional paper dust; especially underneath the spindle in the Paper Loading area.  Although Epson mentioned this recommendation secondarily, you may want to vacuum first before cleaning with damp cloth.  DO NOT use pressurized area anywhere inside the printer; and this may spread dust particles to more sensitive areas such as the printhead. 
After cleaning the platen and paper holding areas, Epson recommends cleaning the cutter as well.  The cutter has two parts; a stationary bottom blade and a movable top blade.  To clean/remove the adhesive on the fixed bottom blade, use a cotton swap and alcohol.

C7500 Bottom Cutter Blade
C7500 Bottom Cutter Blade
Users do not have access to the movable top blade.  If the cutter stops functioning, contact Epson Advance Tech Support or us.
Although not considered “preventive maintenance”, it may be possible to get a label jammed inside the printer.  If have a label jammed inside the printer, remove it immediately.

C7500 Jammed Labels
C7500 Jammed Labels


In this picture, these stuck labels are obvious.  However, I’ve had labels get jammed up inside the printer in the area of the printhead.  And these were impossible to see; and caused printing errors similar to a plugged nozzle.  Be certain to check up inside the printer with a flashlight to look for labels that may be stuck above the platen area. If labels are stuck above the platen, contact Epson or us to arrange repair.
A C7500 is a big investment for most companies.  If you own a C7500, please follow these preventive maintenance procedures.  Conducting this preventative maintenance will help the performance of the printer; and the return on this investment.  

To purchase a C7500, C7500G, or any other color label printer, be sure to visit our store:
https://colorlabelsolutions.com/product-category/color-label-printers/

Or contact us if we can help with the purchase or preventative maintenance of a C7500 and C7500G printer.


Guy Mikel
855-962-7670

info@colorlabelsolutions.com 

Purpl Pro Potency Test

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At the recent Cannabis Business Summit, Delta 9 Systems, https://www.delta9systems.com/, the cannabis division of our parent company General Data, https://general-data.com/, launched Purpl Scientific’s Purpl Pro Instant Potency Measurement System.

https://purplscientific.com

Purpl Pro Potency Kit
Purpl Pro Potency Kit

Purle Pro is a hand-held solution that turns the user’s smartphone into a robust potency measurement system.  Using your smartphone and a hand-sized device, you get an immediate analysis of the potency of a cannabis sample. Purpl PRO provides a complete picture of both THC and CBD. And Purpl makes it really simple to get the precise information that is most important to you.
Based on near-infrared spectroscopy, a technology originally developed for agricultural measurements 70 years ago, the Purpl PRO is aimed at bringing this well-proven approach to the cannabis industry.  And the Purpl Pro is accurate; the target accuracy bounds of ± 2% up to 20% THC and ± 1% of the measured value above 20% THC.  To obtain a white paper on the technology, contact us.

Purpl Pro Potency Kit Components
Purpl Pro Potency Kit Components
To operate Purpl Pro:

  • Open the app on your smartphone
  • Click “Calibrate” on your smartphone
  • Prepare the sample and load into the chamber; using the chamber to grind up the sample.

Purpl Pro Flower Grinder
  • And then select “Measure” to get the results

Purpl Pro App
Purpl Pro App
And you get the results in seconds.  Chris Guthrie, General Manager of Delta 9 Systems measured a sample from an attendee at the Cannabis Business Summit:

Purpl Pro Test Results
Purpl Pro Test Results
According to Chris, “everyone we showed the Purpl Pro was excited by the results.  It works great and is easy to use. And doesn’t even destroy the samples.”
Chris continues, “I see 5 different use cases for the Purpl Pro:

  •     Plant Breeders; to establish potency of new offspring
  •     Phenotype Hunters; to select the plant with the most desirable traits in large seed hunts.
  •     Cultivators: to optimize growing operations and gain insight on ways changes made to programs and methods affect potency
  •     Brokers/Distributors; to verify consistency
  •     Manufacturers: to dial in precise dosages
  •     Home growers/consumers; to know what you are ingesting and how different methods affect crop to crop performance.

And in all of these cases, the Purpl Pro pays for itself if you save just a few potency tests; as the price of the unit is $1,495. Plus, Purpl Scientific plans updates soon to add other features to the firmware/software that will add even more value.”
To purchase, visit our store: 
https://colorlabelsolutions.com/product/purpl-pro-instant-cannabis-potency-measurement-system/

If you see an opportunity to use the Purpl Pro in your operation, contact us. Lots of people will want this device!

Guy Mikel

855-962-7670
info@colorlabelsolutions.com 

Labeling Unstable Products with LabelOn™ Pucks Labeling Kit

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Labeling Unstable Products

For products that are unstable, we have a solution where you can use your LabelOn™ Mini machine and we can arrange for a set of pucks that you can easily load and unload to achieve the accurate labeling you need.

Pucks Labeling Kit

In this video, we are using the one puck, but when we supply you there would be 50+ pucks supplied.

Labeling Unstable Products with Pucks

In this video, we label a tall thin round bottle. Pucks can also be used for labeling products that are not round. For example, if you have an oval sided container that you want to wrap a label around, the puck would have a flat on one side; so a guide rail can “square the product” before it passes the label peel point, and enters between the wrap belt and the wrap backing plate.

LabelOn™ Mini Synergy

The LabelOn™ Mini Synergy 510 – WRAP Labeling is Continuous.
The bottle enters between a Wrap Belt and a backing plate.
The Mini Synergy matches the speed of the label, and the wrap belt.

The LabelOn™ Mini “Synergy” Range is a significant step up from semi-automated labeling and a great first step toward a production line.

This truly is the “Mini” of Labeling machines. Everything you would find in a larger machine and outgunning all competitors in this small footprint label machine arena as well as MANY larger footprint machines.

Compared to our Standard LabelOn™ Mini Range Enhanced features include:
  • PLC and Touch Screen Control
  • The Standard range of Mini machines consists of a basic dedicated board with a LED display
  • Higher Labeling Speed
  • Taller Standard Label Head (apply taller label)- and two even taller label height range options
  • Larger Capacity Label Roll Holder
  • Speed Synchronization of Label Head with other motorized modules on the machine
  • This is a big enhancement not found on The Standard range of Mini machines
  • Improved Label Head Mechanics
  • Easier Access Electronics

If you move forward with a LabelOn™ Mini Synergy, you won’t look back as your operators will become familiar with mechanics and controls that are very similar to our full size production machines.

The LabelOn™ Mini Synergy Range
Its Much more than a Mini Labeling Machine

At LabelOn™, we have listened to the market very carefully. Small Labeling Machines need to operate like our larger labelling machines.

The Mini Labeling machines need to get out a good level of production volume, accurately and (importantly) with the ease of set up found on our bigger LabelOn™ Basic labeling machines.

Our Small Labeling Machines have Touch panel controls and Synchronized Motor Speeds. When you have Mini Labeling Machines with the features we have packed into our Bottle Labeling Machines, you have Labeling Machines that require a much lower operator skill set than the skill set required to operate Small Labeling Machines that fail to include the features of the LabelOn™ Mini Synergy Range of Small Labeling Machines.

If you are looking for affordable and trustworthy Labelling, Sealing, and packaging machinery, visit Adeneli Packaging websites and talk to one of our machine specialists,

Give us a call at (844)-233-6354 (844-ADENELI) or click the direct chat link below!

chatnowtransparent

http://adenelipackaging.com – https://label-on.com/ – https://sealeron.com – https://capliningmaterial.com

*Labeling vs Labelling: We understand that you may see ‘labeling machines’ and ‘labelling machines’ within our web content. These are synonymous- just spelled differently in different regions of the world. We want our posts to be available to our world-wide audience, so we freely interchange the spelling to encourage easy searching for our content. Please rest assured, we are doing this on purpose!

Labeling Unstable Products with LabelOn™ Pucks Labeling Kit

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Labeling Unstable Products For products that are unstable, we have a solution where you can use your LabelOn™ Mini machine and we can arrange for a set of pucks that you can easily load and unload to achieve the accurate labeling you need. Pucks Labeling Kit In this video, we are using the one puck, […]

The post Labeling Unstable Products with LabelOn™ Pucks Labeling Kit appeared first on LabelOn™ US | Labeling Machines | Self Adhesive Labeling Systems.

New QL-120 Offers

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I’m pleased to announce a new product that we’re now selling; along with a price decrease.

QL-120 Price Decrease Announcement
QL-120 Price Decrease Announcement 


AstroNova just announced a price decrease on the QL-120; now $6,995.  This price change makes the QL-120 a very competitive label printer.  Let me tell you when I believe this printer may fit your operation.
First, I would recommend the QL-120 for printing all black artwork; especially on matte finished labels.

QL-120 Prints All Black
QL-120 Prints All Black
This printer uses a new dye-based ink, that typically produces more vibrant colors.  As black is the most difficult color to print well, the dye-based inks print black better. Therefore, if you have artwork that is mostly black, the QL-120 should work well for you.

In the past, I’ve recommended gloss poly labels for all black: 

https://colorlabelsondemand.blogspot.com/2015/10/all-black.html 

Second, the QL-120 can print labels down to .5” wide; versus alternatives that have an official minimum print width of 2”.  Typically, we produce “Multiple Up” labels, 2 or 3 in a row to enable the production of narrow labels: such as discussed here: 



https://colorlabelsondemand.blogspot.com/2014/10/printing-narrow-color-labels.html

Or hear for printing 1” labels:



https://colorlabelsondemand.blogspot.com/2017/07/1-solution.html

The “multiple up” works well except when you use a label applicator.  In this situation, you need to print only a single column of labels.  With the QL-120, you can print and rewind very narrow labels to place on your label applicator. 
Third, the QL-120 can cut individual labels; or can be configured to cut at any interval of labels.  This cutting feature will help when you need to cut every individual label.  This cutting slows down the printer, but is still relatively fast compared to other label printers.  You can watch the QL-120 printer cut labels at the end of this video:



In the past, I’ve worried about the Kiaro printers given they have replaceable printheads.  The process and cost to replace printheads seemed onerous.  With the new QL-120, the process seems more straight-forward; watch this video to learn about replacing the printhead on the QL-120:



https://www.youtube.com/watch?v=7TB28OqYjA8&t=7s

QL-120 One Color Printhead
QL-120 One Color Printhead
As for the cost to replace a QL-120 printhead, it’s still not inexpensive at $699.00 for one color.  However, AstroNova now guarantees the printhead for one year.  This guarantee combined with the seemingly easier process to replace the printhead makes the QL-120, a good option; especially when you need true black color, narrow labels and a cutter for every label as well as a label printer for less than $7,000.

To purchase the QL-120, visit our store:

https://colorlabelsolutions.com/product/kiaro-ql-120-professional-tabletop-digital-label-printer/

To purchase ink for the QL-120, visit our store here:

https://colorlabelsolutions.com/product-category/ink-cartridges/quicklabel-ql-120/

To purchase the QL-120 3-year Customer Support Package (includes up to one site visit (as needed).  Quickswap parts replacement Service, and unlimited telephone and email support) visit our store here:

https://colorlabelsolutions.com/product/kiaro-ql-120-customer-support-package-for-3-years/

QL-120 Color Label Printer
QL-120 Color Label Printer

Contact us if we can help with you with QL-120. 
Guy Mikel
855-962-7670
info@colorlabelsolutions.com 

Used Labeling Machinery: Hidden Costs You Did Not Know About

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Used Labeling Machinery and Packaging Machinery: Purchasing used labeling machinery, sealing, and packaging machinery will definitely provide a path to lower machinery purchase costs- and it will feel like a great deal. But watch out- you could be setting yourself up for huge costs that far outweigh any savings you thought you might make by […]

The post Used Labeling Machinery: Hidden Costs You Did Not Know About appeared first on LabelOn™ US | Labeling Machines | Self Adhesive Labeling Systems.

Used Labeling Machinery: Hidden Costs You Did Not Know About

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Used Labeling Machinery and Packaging Machinery:

Purchasing used labeling machinery, sealing, and packaging machinery will definitely provide a path to lower machinery purchase costs- and it will feel like a great deal. But watch out- you could be setting yourself up for huge costs that far outweigh any savings you thought you might make by purchasing second-hand. 

There are many ‘unseen’ costs of purchasing used label application machines, sealing machines and other packaging machinery. This is especially the case with Labeling machines.

Used Labeling MachineConsider Employee Skill Set Requirements

The skills required to operate older labelling* machines will far outway the skills to operate modern good value labeling equipment. Increased skill set employees means, increased training and dependence on higher paid more experienced staff to keep an old machine running (if you can find such staff – or keep them). Newer labeling machinery provides ease of use technology such as touch screen controls, motor speed synchronization and far more simple job changeovers; put simply new labeling equipment is usually far easier to operate. Setting up an old/used  machine and teaching employees to properly use it can quickly eat into the “savings” you made buying the machine.

Machine Condition and Reliability

Reliability is a big factor. Although a machine may look like it is in good shape from the outside, used equipment is subject to previous wear and tear including items that might not be immediately visible. Even with a thorough manual inspection from a skilled technician, there are internal problems that can be missed.  To name a few of the very likely things you will inherit; consider bent shafts, worn down gears and teeth, electronics on its last legs, obsolete operating systems and electronics and mechanical parts no longer produced. 

Loss of production

The Big One:  Loss of production TIME. 
When production stalls your reputation, your profits and your business opportunities can all be significantly impacted.

Lengthy job set up times are NOT GOOD things; even if you have the advanced skill set employees to do themUsed Labeling Machine now. Compared to new labeling machines, most old machines have significantly longer and more complex set-up procedures. 

Would you buy a car you could not service for all the likely AND unlikely service events?  New and old machines alike come with the responsibility of maintenance. Maintenance of old equipment is a much more tricky affair that often involves long waits for replacement parts ;  if you can find them or if they still exist. You may want to back yourself that you are qualified to self service an old labeler, however, labeling machines have a simple task that is achieved with literally thousands of parts.  Even experienced label machine representatives and engineers call upon their teams to solve some issues – with your old labeling machine you are a team of one with a fraction of the labeling knowhow of a company that designs and supplies the current labeling machinery.

Good new labelling* equipment can be serviced quickly if a problem arises. “Current” parts are much faster and easier to identify, reorder and install.

Consider the enhanced position you are in if you were to order a good value LabelOn™ labeling machine with its online gallery support.  Communicating any service issue is instant, recorded for future reference  and identified using pictures and video of current machinery and parts (see below).

Label Machine Service – LabelOn™ Gallery Asset

Older labeling equipment may initially have a lower bottom line, but could really cost you in the long run. Current Used Labeling Machinerylabeling machinery allows for ease of use, quicker training, assured service and support plus significantly fast job turn around.

Buying your labelling* machine, induction sealing machine and other packaging machinery can be a big decision, for your production process, its dependability and your pocketbook. 

You really need to find great machinery; where you know it will work without breaking the bank or compromising the integrity of your production.

We have solutions:

We provide the options that fit your needs and your budget- you won’t be overspending here. We can provide consulting and testing before you purchase your label applicators, induction sealers, or other packaging machinery. We are confident that in most cases we present the best value production solution.

Used Labeling Machine

If you are looking for affordable and trustworthy Labelling, Sealing, and packaging machinery, visit Adeneli Packaging websites and talk to one of our machine specialists,

Give us a call at (844)-233-6354 (844-ADENELI) or click the direct chat link below!

chatnowtransparent

http://adenelipackaging.com – https://label-on.com/ – https://sealeron.com – https://capliningmaterial.com

*Labeling vs Labelling: We understand that you may see ‘labeling machines’ and ‘labelling machines’ within our web content. These are synonymous- just spelled differently in different regions of the world. We want our posts to be available to our world-wide audience, so we freely interchange the spelling to encourage easy searching for our content. Please rest assured, we are doing this on purpose!

Used Labeling Machinery: Hidden Costs You Did Not Know About

Posted on by

Used Labeling Machinery and Packaging Machinery: Purchasing used labeling machinery, sealing, and packaging machinery will definitely provide a path to lower machinery purchase costs- and it will feel like a great deal. But watch out- you could be setting yourself up for huge costs that far outweigh any savings you thought you might make by […]

Cannabis Branding Battle Ahead

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In the Forbes article titled, Cannabis Branding Battle Ahead, 

https://www.forbes.com/sites/paultalbot/2018/07/13/the-cannabis-branding-battle-ahead/#2eae30ac7857

The author opines, “where is the source of the Brand Value” as the main question around cannabis branding?  Newly introduced Fireball Cannabis Gummies, https://www.fireballcannabis.com/, has developed an outstanding marketing strategy, that includes packaging and labeling from Color Label Solutions.


Fireball Cannabis Gummies
Fireball Cannabis Gummies
Let me tell you about the work Fireball Cannabis did to bring this exciting new brand to market; and our work with them.
Some time ago, Kevin Forde and Mike Sandrin of Fireball Cannabis, contacted us about our containers, MPACKS.  MPACKS are the first new pharmacy vial since the 50’s.  This package is child resistant and tamper evident as well as offers 5X more label real estate than the traditional vial.  According to Mike Sandrin, “we needed a tested and approved child resistant package for our gummies.  We found the MPACK was a good choice for our brand.”  In addition, Kevin Forde added, “the MPACKS travel well; and do not crush in pant pockets.  Plus the MPACK is almost water and air tight.”

MPACK Colors
MPACK Colors
In the past, I’ve written about our MPACK package for cannabis.  You may remember this post covering District Edibles and their use of the MPACK.


https://colorlabelsondemand.blogspot.com/2017/10/edibles-packaging-labels.html

Based on the benefits, Mike, Kevin and the team at Fireball Brand selected the Silver MPACK for their package.  The silver color worked well with the Fireball brand.  
Once the MPACK was selected, we then turned our attention to labels.  To label the MPACK, we suggested two options: 1, 8” label that wrapped the entire package and included the test data.  Or 2 labels, one 6.38” brand label and a 1.5” secondary white label for the test data.  Both options include a perforation to act as a “tamper evident” seal.

Fireball Gummies Label Artwork
Fireball Gummies Label Artwork
To create the label artwork, Mike and his graphic artist created several iterations to create the best possible look and feel.  As the brand label had only 1 version, Fireball Cannabis decided to purchase preprinted labels. To make sure the colors and text were correct, we produced “press proofs for Fireball Cannabis to approve.
And I just happened to be in the plant when we were slitting and rewinding the labels after production.




For the secondary, lab test data, we recommended a traditional thermal transfer printer to produce the black only text.
When asked, what was the most difficult part of bringing the Fireball brand to market, Mike said, “the blister packs.  We purchased a custom machine and had to tune the viscosity of the materials in order to fill the blister packs correctly.  This process took time and a lot of work.”

Fireball Blister Packs
As I’m not from the packaging world, I can only imagine the work this process took; and the risk involved to get the packaging correct.

After getting the blister packs and MPACKS, Fireball Cannabis had to apply labels; correctly.  With the requirement to place the label perforation correctly over the seam between the top and bottom of the MPACK, they elect to use a Take-A-Label applicator with a custom-made jig to hold the package in place. The affordable label applicator insures the labels are placed in the correct position every time.  Watch the operator use this applicator to apply the labels:



With the product ready, Fireball launched their gummies, to great success.  At a recent Fireball Pop-Up event (find an event near you here):

https://www.fireballcannabis.com/events 

Fireball Gummies Pop Up Event
Fireball Gummies Pop Up Event

I asked Kevin about the success of the launch. “We’ve had great success with our gummies, both in terms of sales and market share. Instead of large-scale advertising, we’re spending our time in dispensaries like this pop-up event today, demonstrating to Budtenders, how to sale our product.  Our brand ambassadors work with budtenders to recommend and sell the gummies.  So far, this training strategy has worked well”.

Fireball Gummies Marketing Efforts
Fireball Gummies Marketing Efforts

In the article “Cannabis Branding Battle Ahead”, the author states, “Many of the branding tenets and practices that have served marketing savvy brewers, distillers, and vintners so well will take root in the cannabis industry.”  The success of Fireball Cannabis demonstrates this statement as very true.
As for next steps, Mike says, “we’re currently working to launch our product into several new states.  California, Michigan and several other states are in our plans”.
I believe that Fireball Cannabis has done an outstanding job not only with the branding, but also with getting this complex product to market.  I admire their work; and their efforts to make this brand a success.  Given the success of their brand, as well as their product and marketing strategies, I had hoped to nominate them for the MJBIZDAILY’s Cannabis Industry awards:   

https://mjbizdaily.com/awards/?utm_medium=email&utm_source=conference&utm_campaign=MJD_20190709_CONF_Vegas_Awards_NominationsOpen_07092019

But alas, I can’t as I don’t have the confidential data to submit the application. So please visit the Fireball Cannabis website or purchase their gummies the next time you visit a Nevada Dispensary to show your support for their branding and marketing efforts.
If you need labeling and branding support, contact Color Label Solutions.  We’ll help you build your brands as well.
Guy Mikel
855-962-7670

info@colorlabelsolutions.com

Filling, Capping, & Labeling-In Color

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Recently, I had the opportunity to see my first integration of an on-demand color label printer with an applicator integrated into a filling line; and this experience was both interesting and exciting.

C7500 With Color Printer Loose Loop Integration Kit
C7500 With Color Printer Loose Loop Integration Kit 

Let me tell you more about our partners and what they are doing with the C7500.

First ID Technology, https://www.idtechnology.com/, integrated the C7500 into a label applicator.  ID Technology designs, manufactures and integrates custom identification systems and is recognized as a leading single-source provider for labeling, coding and marking equipment.  It is a division of ProMach, www.promachbuilt.com.   Headquartered near Cincinnati, Ohio, with facilities worldwide, ProMach is a family of product brands that operate across the entire packaging spectrum in distinct business lines: filling and capping, flexibles, pharma, product handling, labeling and coding, and end of line.

I first contacted Jack Roe, Vice President and General Manager of ID Technology, years ago when this project started.  At the time, Jack said, “we have integrated already a Kiaro printer using a serial connection.  Therefore, integrating a printer with an I/O port should be easier”.  Prior to restarting this project, I sent Jack the information on the I/O port. Contact me if you want to integrate the C7500 using the GPIO port.

Jack Roe with Model 9140 Applicator
One issue, however, exists with integrating the C7500 with an applicator.  The printer backs up about 12” every time it starts to print.  At the time, I sent Jack two video’s of an early attempt to integrate an applicator with a C7500:




Moving to the current integration, Jack showed me what they have built; a loose-loop system that uses sensors to monitor the status of the printer and labels:

Sensors Monitor Loose-Loop System
Sensors Monitor Loose-Loop System
 According to Jack, “We built 3 sensors into the loose-loop system.  The lowest sensor monitors the loose loop; to stop the printer when enough labels have been printed.  The middle sensor tells the printer to produce more labels.  The top sensor (shown above), signals out-of-labels and stops the applicator until more are available.  This loose-loop system enables the integration of the C7500 printer with the label applicator.”

For the applicator, Jack says, “Our color printer loose loop integration kit is designed to add color printing to any of our applicators. For this application we chose our Model 9140 three point wrap labeler to wrap labels around gallon bottles. The Model 9140 is designed to align the label with a feature on the product. In this case we’re aligning the label position with the bottle handle.
Second,  Cozzoli Machine Company, https://www.cozzoli.com/, integrated the applicator into their filling and capping system. 

Cozzoli Filling/Capping System
Cozzoli Filling/Capping System
For over a century, Cozzoli has provided technologically advanced machinery for the bottling and packaging industry. Quality craftsmanship has always been the cornerstone of our foundation and we are dedicated to continuing that tradition of excellence.
According to Dennis Martin, Regional Sales Manager for Cozzoli, “we’re building a filling, capping and labeling line for our mutual customer.  This complete line features a 10-Head, In-line fill to level, machine that feeds directly into the Versacapping machine.  The combination of machines for this specific application can fill and cap gallon sized containers at speeds of 20 per minute.
Due to the nature of the product being filled, both the filling and capping machines are manufactured to be explosion proof, meeting Nema 7 standards. After being filled, the bottles will then pass through into another room, via conveyer, where they will be labeled and packaged.”

Cozzoli’s Dennis Martin With C7500

By integrating the C7500 with the filling, capping and labeling line, our customer can print on-demand labels and immediately apply them to their containers.  It’s a great solution that many companies, especially chemical firms can use in their production facilities.

Color Label Solutions along with our partners ID Technology and Cozzoli can build a custom filling, capping and labeling lines using on-demand color label printers.  Contact me if we can help you move forward with this exciting, new capability.
Guy Mikel
855-962-7670
info@colorlabelsolutions.com 

Get Your Preprinted Labels

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Color Label Solutions has been about print on-demand color labels since the beginning:
  • Print the labels you need, when you need them.
  • Update the artwork as needed. 
  • Eliminate the inventory of preprinted labels.
  • Reduce or eliminate obsolete label inventory.
  • Make adding variable data easy to do

But sometimes, preprinted labels make sense; and now Color Label Solutions offers the expertise to support your requirements for preprinted labels.  Troy Nettles has joined our team as our expert in Preprinted and Prime Labels.

Troy Nettles
Troy Nettles
Troy Nettles is an accomplished Business Development Manager with 23 years of experience working in the label manufacturing industry. His extensive knowledge in the flexographic/rotary letterpress printing has made Troy a leader in sales and account management. Troy possesses an in-depth knowledge of pressure sensitive material/adhesives that provides the best possible solution and economic value for our customers.

Troy has worked with many different organizations in the labeling and printing industries such as, Diverse Label Printing (DLP), Copac, ITW Labels and JIT Manufacturing. His major key accomplishments have been with DLP where he helped to assemble the “core” team to launch the company and acted as the National Sales Manager.  With Color Label Solutions, Troy will work with our customers to meet their requirements with prime and preprinted labels as well as sales in the Eastern United States.
In his roll, Troy will work with our parent, General Data, who has the equipment to produce preprinted/Prime labels in both large and relatively small quantities:
Preprinted Label Plant
Label Plant

  • 15 Flexographic presses from 10” to 23” wide.  And soon, General Data will add a new Nilpeter 13” press
  • 2 Digital Memjet-based Hybrid printers for printing shorter production runs


Recently, I was in our facility, watching them rewind/slit a label order for one of our customers:


When asked about when to use Preprinted labels, Troy says, “Volume is the key question in determining which type of label to use.  If you are using 40,000 to 50,000 labels per month with less than 10 SKU’s, preprinted labels will save you money. We use both digital and flexographic presses to provide the best possible preprinted labels for our customers. Which press to use depends on the volume and materials required.”

Label Press
Label Press
Continuing, Troy says “Flexographic presses will save money in longer press runs.  In addition, these types of analog presses enable foil materials, embossing and other options that are important for certain customers.  But press set up and plate changes take time; up to 1.5 hours per job.  If the job takes only 6 hours, then setup time is a major portion of the costs.  Digital presses take very little time to setup, and work well for shorter runs. Costs per label, however, do not really decrease with increases in volume.”


Label Press
Label Press
In addition to when to use preprinted labels, I asked Troy “what information is required to quote preprinted labels”.  Troy says, “Quantities and even annual quantities are the most important questions to ask.  Using annual quantities enables me to lower the costs of labels for larger runs.  Also, I ask about material type, hand or automatic application, unwind direction and other questions from our list to ensure the labels work the first time for our customers.”

Unwind Position Chart
Unwind Position Chart


After discussing the requirements, I asked Troy about what type of artwork files do you need to produce high quality preprinted labels.  Troy says “Adobe Illustrator and/or high-resolution PDF’s ensure the artwork prints correctly.  Other file types may work, but these 2 types seem to work the best.”
No matter what, Color Label Solutions will sell print on-demand color labels. But now we have expertise in Troy to help you with preprinted labels as well; and thus offer you the best “tool” required for your situation.  Contact us if we can help you with any type of color label requirements.
Guy Mikel
855-962-7670

info@colorlabelsolutions.com