Filling, Capping, & Labeling-In Color

Recently, I had the opportunity to see my first integration of an on-demand color label printer with an applicator integrated into a filling line; and this experience was both interesting and exciting.

C7500 With Color Printer Loose Loop Integration Kit
C7500 With Color Printer Loose Loop Integration Kit 

Let me tell you more about our partners and what they are doing with the C7500.

First ID Technology, https://www.idtechnology.com/integrated the C7500 into a label applicator.  ID Technology designs, manufactures and integrates custom identification systems and is recognized as a leading single-source provider for labeling, coding and marking equipment.  It is a division of ProMach, www.promachbuilt.com.   Headquartered near Cincinnati, Ohio, with facilities worldwide, ProMach is a family of product brands that operate across the entire packaging spectrum in distinct business lines: filling and capping, flexibles, pharma, product handling, labeling and coding, and end of line.

I first contacted Jack Roe, Vice President and General Manager of ID Technology, years ago when this project started.  At the time, Jack said, “we have integrated already a Kiaro printer using a serial connection.  Therefore, integrating a printer with an I/O port should be easier”.  Prior to restarting this project, I sent Jack the information on the I/O port. Contact me if you want to integrate the C7500 using the GPIO port.

Jack Roe with Model 9140 Applicator
One issue, however, exists with integrating the C7500 with an applicator.  The printer backs up about 12” every time it starts to print.  At the time, I sent Jack two video’s of an early attempt to integrate an applicator with a C7500:




Moving to the current integration, Jack showed me what they have built; a loose-loop system that uses sensors to monitor the status of the printer and labels:

Sensors Monitor Loose-Loop System
Sensors Monitor Loose-Loop System
 According to Jack, “We built 3 sensors into the loose-loop system.  The lowest sensor monitors the loose loop; to stop the printer when enough labels have been printed.  The middle sensor tells the printer to produce more labels.  The top sensor (shown above), signals out-of-labels and stops the applicator until more are available.  This loose-loop system enables the integration of the C7500 printer with the label applicator.”

For the applicator, Jack says, “Our color printer loose loop integration kit is designed to add color printing to any of our applicators. For this application we chose our Model 9140 three point wrap labeler to wrap labels around gallon bottles. The Model 9140 is designed to align the label with a feature on the product. In this case we’re aligning the label position with the bottle handle.
Second,  Cozzoli Machine Company, https://www.cozzoli.com/integrated the applicator into their filling and capping system. 

Cozzoli Filling/Capping System
Cozzoli Filling/Capping System
For over a century, Cozzoli has provided technologically advanced machinery for the bottling and packaging industry. Quality craftsmanship has always been the cornerstone of our foundation and we are dedicated to continuing that tradition of excellence.
According to Dennis Martin, Regional Sales Manager for Cozzoli, “we’re building a filling, capping and labeling line for our mutual customer.  This complete line features a 10-Head, In-line fill to level, machine that feeds directly into the Versacapping machine.  The combination of machines for this specific application can fill and cap gallon sized containers at speeds of 20 per minute.
Due to the nature of the product being filled, both the filling and capping machines are manufactured to be explosion proof, meeting Nema 7 standards. After being filled, the bottles will then pass through into another room, via conveyer, where they will be labeled and packaged.”

Cozzoli’s Dennis Martin With C7500

By integrating the C7500 with the filling, capping and labeling line, our customer can print on-demand labels and immediately apply them to their containers.  It’s a great solution that many companies, especially chemical firms can use in their production facilities.

Color Label Solutions along with our partners ID Technology and Cozzoli can build a custom filling, capping and labeling lines using on-demand color label printers.  Contact me if we can help you move forward with this exciting, new capability.
Guy Mikel
855-962-7670

Get Your Preprinted Labels

Color Label Solutions has been about print on-demand color labels since the beginning:
  • Print the labels you need, when you need them.
  • Update the artwork as needed. 
  • Eliminate the inventory of preprinted labels.
  • Reduce or eliminate obsolete label inventory.
  • Make adding variable data easy to do

But sometimes, preprinted labels make sense; and now Color Label Solutions offers the expertise to support your requirements for preprinted labels.  Troy Nettles has joined our team as our expert in Preprinted and Prime Labels.

Troy Nettles
Troy Nettles
Troy Nettles is an accomplished Business Development Manager with 23 years of experience working in the label manufacturing industry. His extensive knowledge in the flexographic/rotary letterpress printing has made Troy a leader in sales and account management. Troy possesses an in-depth knowledge of pressure sensitive material/adhesives that provides the best possible solution and economic value for our customers.

Troy has worked with many different organizations in the labeling and printing industries such as, Diverse Label Printing (DLP), Copac, ITW Labels and JIT Manufacturing. His major key accomplishments have been with DLP where he helped to assemble the “core” team to launch the company and acted as the National Sales Manager.  With Color Label Solutions, Troy will work with our customers to meet their requirements with prime and preprinted labels as well as sales in the Eastern United States.
In his roll, Troy will work with our parent, General Data, who has the equipment to produce preprinted/Prime labels in both large and relatively small quantities:
Preprinted Label Plant
Label Plant

  • 15 Flexographic presses from 10” to 23” wide.  And soon, General Data will add a new Nilpeter 13” press
  • 2 Digital Memjet-based Hybrid printers for printing shorter production runs


Recently, I was in our facility, watching them rewind/slit a label order for one of our customers:


When asked about when to use Preprinted labels, Troy says, “Volume is the key question in determining which type of label to use.  If you are using 40,000 to 50,000 labels per month with less than 10 SKU’s, preprinted labels will save you money. We use both digital and flexographic presses to provide the best possible preprinted labels for our customers. Which press to use depends on the volume and materials required.”

Label Press
Label Press
Continuing, Troy says “Flexographic presses will save money in longer press runs.  In addition, these types of analog presses enable foil materials, embossing and other options that are important for certain customers.  But press set up and plate changes take time; up to 1.5 hours per job.  If the job takes only 6 hours, then setup time is a major portion of the costs.  Digital presses take very little time to setup, and work well for shorter runs. Costs per label, however, do not really decrease with increases in volume.”


Label Press
Label Press
In addition to when to use preprinted labels, I asked Troy “what information is required to quote preprinted labels”.  Troy says, “Quantities and even annual quantities are the most important questions to ask.  Using annual quantities enables me to lower the costs of labels for larger runs.  Also, I ask about material type, hand or automatic application, unwind direction and other questions from our list to ensure the labels work the first time for our customers.”

Unwind Position Chart
Unwind Position Chart


After discussing the requirements, I asked Troy about what type of artwork files do you need to produce high quality preprinted labels.  Troy says “Adobe Illustrator and/or high-resolution PDF’s ensure the artwork prints correctly.  Other file types may work, but these 2 types seem to work the best.”
No matter what, Color Label Solutions will sell print on-demand color labels. But now we have expertise in Troy to help you with preprinted labels as well; and thus offer you the best “tool” required for your situation.  Contact us if we can help you with any type of color label requirements.
Guy Mikel
855-962-7670

info@colorlabelsolutions.com 

Delta 9

I’m pleased to announce the launch of Delta 9 Systems,  www.delta9systems.coman industry leader and innovator in the areas of identification, labeling, data capture, and workflow efficiencies; helping cannabis companies improve productivity and enhance profitability.  As a division of our parent company, General Data, www.general-data.com, the Delta 9 team brings a deep understanding of the cannabis industry to work for today’s industry pros. Their cannabis experience goes back to the very beginnings of the Industry on the West Coast; including operating Collective Gardens, Recreational production and Retail operations. They speak the language, know the workflow and understand the challenges of the cannabis industry.



As discussed in the post about the merger of Color Label Solutions, General Data wanted our company given our position in the cannabis market: https://colorlabelsondemand.blogspot.com/2019/02/color-label-solutions-merger.html.   Delta 9 is a continuation of this effort to help growers and manufacturers integrate time and cost saving technologies required by today’s cannabis industry.  They help companies streamline work in process and finish good inventory, trace assets, and improve shipping and receiving operations.

Chris Guthrie, the General Manager of Delta 9, describes the current market as Cannabis 2.0.  According to Chris, “Cannabis 2.0 is about the data. The consistent production of great flower and oil is now the minimum requirement of a cannabis business. The numbers a garden produces and the way that data is collected, stored and acted on will determine the success of an operation. In a heavily regulated, highly competitive market like cannabis, operators will live and die by the data they can see and act upon.”  To learn more about Cannabis 2.0, read this post from Chris:  https://www.delta9systems.com/index.php?route=extension/d_blog_module/post&post_id=12


Chris Guthrie
 
When asked what solution is the most important for a cannabis operation, Chris replied, “I believe the Mobile Traceability Cart will help the majority of companies.  Currently, many cultivators have their traceability system set up in the office, far away from their growing operation.  With a mobile system, operators can move their traceability system to growth rooms, or to packaging; where ever it is needed. With the current state requirements, cultivators need to track and identify every in-process batch and all waste.  Our Mobile Traceability Cart solution makes this required tracking easy to do, and will improve the operation as well.”


The Mobility Traceability Cart System include 5 components. First, the Newcastle QC510 Mobile Powered Workstation.


Cannabis Mobility Cart
Mobility Cart
With built in power source and strip, this cart saves labor, reduces errors and improves data collection.
In addition to the cart, the Mobility Traceability Cart includes an Elo TouchSystems ESY22i2 All In One Touch Screen Computer. 


Elo Touchscreen for Cannabis
Elo Touchscreen for Cannabis

The 22-inch I-Series for Windows is a multi-purpose fixed tablet, and delivers commercial-grade computing for the cannabis workflow. 
Also, the Mobility Traceability Cart includes a Datalogic Gryphon Scanner.


Datalogic Gryphon Scanner for Cannabis
Datalogic Gryphon Scanner
The Gryphon Scanner is designed to capture barcode data for in-process and finish good inventory as well as asset tracking.
The Traceability Cart also includes the Star Micronics Scale:


Star Micronics Scale for cannabis
Star Micronics Scale
perfect for the precision measurements of cannabis processing. 
And finally, the Citizen CL-E321 label printer to add barcodes to plants, waste and/or inventory.


Citizen CL-E321 Barcode Printer for cannabis
Citizen CL-E321 Barcode Printer
Discussing the Mobility Traceability Cart, Chris says “Traceability infrastructure is important with Cannabis 2.0.  Both Mom & Pop as well as Multi-State operations have the same requirements for track and trace.  And both type of operations will benefit from improvements derived from the information gleaned from this type of traceability system.”
Depending on your requirements, Chris and his team at Delta 9 Systems can built a system to meet your individual needs and budget.  Contact Delta 9 at delta9@general-data.comor call 877-303-8957.  If you prefer, contact us at Color Label Solutions.  We’ll work with the experts at Delta 9 to install the traceability system that meets your needs.

And if you work outside of the cannabis market, but still need traceability, contact us.  We’ll help with your trace and trace requirements. 
Guy Mikel
855-962-7670

Designing With White

Recently, I attended a presentation by Mike Corcoran on designing label artwork for the QL-300. As a Graphic Designer with years of experience and extensive knowledge in the packaging industry, Mike was able to provide valuable insight into the printing capabilities of the QL-300, the world’s first 5-color toner-based tabletop printer.   The QL-300 is a LED-based printer with the capability to add white to labels.  Additionally, the QL-300 enables the use of many new types of materials for print-on-demand color labels.

QL-300
QL-300

You may remember the first post on the QL-300:
https://colorlabelsondemand.blogspot.com/2019/02/ql-300-white-new-materials.html

After listening to Mike, I’m convinced the QL-300 offers ample opportunities for companies to create unique looks and effects with on-demand color label printing.  Let me give you an overview of why and how to use white and a wide variety of unique materials to create exciting, beautiful label designs.
First, why white?  According to Mike, “White can stand on its own, but can also lay behind colored elements to prevent them from blending into dark media or dark elements behind clear media.”
To illustrate this point, Mike created this example label artwork for Kraft paper.


Kraft Label With No White
Kraft Label With No White

Notice two different aspects of the label print output.  First, the barcode would probably not scan with the Kraft background.  For all retail products, it’s imperative that the barcodes scan at checkout or retailers will issue a fine.  Also, notice how the nutritional facts are somewhat difficult to read with the Kraft background.
Second, notice how some of the colors of the various spices have blended into the background of Kraft paper.  When branding requires materials such as Kraft, you may want the color to “pop” more.
By adding white as a background, you can ensure barcodes scan well and text is easy to read.  Further, you can make the color stand out on dark backgrounds by adding white behind the colors.

QL-300 Printed Kraft With White
This print output on Kraft paper looks noticeably better using the white background.
In addition to Kraft, white can a add pop on clear film as well as enable you to use the color elements of the actual product as a part of your artwork.  In this image, Mike shows how clear film uses the color of the product as a design element.

White Vs Clear (With White Printed) Label
White On Clear Featuring The Product

In this design, Mike used the white to highlight the label design as well as the background to ensure the colors stand out.

In addition to materials such as Kraft and clear film, the QL-300 enables other materials to create interesting effects.


QL-300 Printed Materials

In this image, Mike shows how black toner on black paper creates almost a gloss or UV coating effect.  Black toner on a black label would seem to be an interesting effect; a designer’s dream!  However, you would not use white behind black ever.
To create stunning, beautiful artwork to take advance of the QL-300, Mike recommends Adobe Illustrator. (Please know: I’m not an A.I. expert). AI enables a graphic artist to design in images, add backgrounds and covert fonts to outlines.

Once the artwork has been created, Mike made one additional key point: save the files as a PDFX/x_1a:2001. PDF/X is a subset of the PDF ISO standard. The purpose of PDF/X is to facilitate graphics exchange, and therefore, has a series of printing related requirements which do not apply to standard PDF files. To learn more about this standard;
https://en.wikipedia.org/wiki/PDF/X

To learn more about design for the use of white and interesting label materials, check out this video from Mike:
https://www.youtube.com/watch?v=NpPqSYPkArA&feature=youtu.be

From my perspective, I see the QL-300 fitting three types of customers.  First, cannabis companies should consider the QL-300 where branding includes the use of foils, as well as many other design elements.  Second, food manufacturers, where clear film that enables the use of the product/product color as a part of the brand/label artwork.  Third, commercial printers who want to offer these capabilities to their customers.


QL-300 Print Samples

For commercial printers, it’s worth noting that the QL-300 enables the use of ICC profiles and will soon offer a Postscript driver and RIP software (Raster Image Processor).  Many commercial printers may prefer this functionality as a part of their label printing workflow.
My thanks to Mike Corcoran for a great presentation and important education.  As Mike says, “the QL-300 is a game changer in print-on-demand color label printing.”  And our Graphic Artist, Tony Molina, says “having the white option gives label designers tremendous creative possibilities as well as flexibility when creating color labels.  The option to use white as a design element will make your artwork unique.”
If you want to create and print unique label artwork, contact us.  We’ll help you get starting printing with the new QL-300.
Guy Mikel
855-962-7670

Purchase the QL-300 here:

Improving Label Print Quality

Every week, we print samples and calculate estimated ink costs on label artwork from our new prospects and customers.  After printing all these samples, what is interesting is the print quality difference we see in the various artwork we received; especially with fonts.

PDF Poor Print Quality
PDF Poor Print Quality

Recently, we received a PDF that printed terribly (see above). While working with this document, we learned this artwork was created in Adobe InDesign. You could not read the text at all.  After seeing the horrible results, we attempted to decide what caused this poor print quality on this sample; and make recommendations to others based on our results.

Looking at the file, the first aspect we noticed was the file size; it was 70 KB.  Here is a brief summary of the different aspects of file sizes:
https://en.wikipedia.org/wiki/File_size

To store one letter in a file, it takes 8 bytes.  One kilobyte holds 1,204 bytes or 128 letters.  70 KB should store only 8,960 letters.  Therefore, this file was compressed dramatically when saved as a PDF.  Compressed files and/or files with limited data just don’t print well.  The expression “GIGO: garbage in, garbage out” describes what happens when attempting to print a file with limited data. 
But file size doesn’t describe what happens with every piece of artwork that doesn’t print well.  According to Tony Molina, Graphic Artist and Digital Marketing Manager for Color Label Solutions, “text files don’t require a large file size to print well. I’ve printed label samples with only a few hundred KB’s, and they print great.”

The second aspect of this file was font size.  To determine the font size, I copied the print output from the PDF into BarTender; and found the font size as 3.5 and 4 pt.


4 PT Font Using BarTender
4 PT Font Using BarTender
To help you understand the size of these fonts, I used the Font Converter website: https://www.thecalculatorsite.com/conversions/length/points-to-inches.php

To convert “pts” to inches.  A 4 pt font is 0.055”; 55/1000th of an inch.  A 3.5 pt font is 0.048”; or 48/1000th of an inch.  That’s small.  In this article, the author recommends no smaller than 5 pt font for a viewing distance of 2 feet:  http://resources.printhandbook.com/pages/viewing-distance-font-size.php

In this article, the author recommends no smaller than 7 pt fonts for hazardous labels: https://app.croneri.co.uk/feature-articles/minimum-font-sizes-labels.   Therefore, 3 and 4 pt fonts make labels difficult to read.

Third, font type makes a difference as well.  When I copied the text into BarTender, I noticed immediately that the text was readable even at the small font size.  I realized that the default font type was Ariel:  https://en.wikipedia.org/wiki/Arial.  


Given the result, Tony copied the text and reproduced the same label in QuarkXpress.  Using the same font used in Adobe InDesign, he got the same results from the pdf produced in QuarkXpress.  The pdf file from Quark still printed terribly.   By changing fonts, Tony saw much better print quality.


According to Tony, “Font types make a big difference in terms of print quality.  Some fonts are thinner, so they don’t print as well especially when small.  Choosing a font with balanced kerning and tracking (letter-spacing) is also important.  When the distance between two letters are set too closely together, words can become indecipherable; set too far apart, and they’re awkward to read.  I suggest choosing a clean, solid, dark-colored, sans serif font when using small text in a design. The smaller the text, the darker the color should be.”
Continuing, Tony says, “Most fonts are designed to produce good quality, but some may not.  In this case, I used a Helvetica font and it printed great.”
From this exercise, we relearned 3 key aspects for text print quality:
  • Select fonts carefully to insure good print quality.  Just because the font looks good on screen, doesn’t mean the fonts will print well.
  • Use fonts of sufficient size so they can be read easily.
  • Save files with as many bytes as possible; the more the better when it comes to good print quality.  Do not use compressed file types for printing.


For a more complete recap for designing labels that are easy to read, review this post with 17 tips on printing fonts: https://www.companyfolders.com/blog/17-essential-tips-printing-fonts
Some of these tips don’t apply to print on-demand color; rather for professional printers.  But several of the tips work completely when designing label artwork to print on-demand and in color.
If you need assistance in designing artwork for your labels, contact us.  We’ll insure your labels print GREAT!
Guy Mikel
855-962-7670

Amazon Transparency

As a Prime member and a very tiny shareholder, I’m a big fan of Amazon’s business.  But have you heard of Amazon’s project to prevent counterfeit goods?  It’s called Transparency
https://brandservices.amazon.com/transparency

and a perfect requirement for on-demand color labels.  Let me tell you more:

Amazon Transparency
Amazon Transparency

Transparency is an industrywide, retailer agnostic service that proactively detects the sale and shipment of counterfeit goods, tracks chain of custody, and improves transparency of products at the consumer
level.
To participate, a company (Brand Owner) needs to meet the following criteria:
  1. Sells on Amazon US
  2. Has a valid US Trademark
  3. Owns an approved US trademark in the Amazon Brand Registry system
Once approved, brand owners must add a unique item code entered into a Data Matrix 2D barcode on every package along with the Transparency Logo.

Amazon Transparency
Amazon Transparency
Once a brand owner has enrolled and gained approval along with adding the Transparency code/logo, Amazon scans every package to insure authentic products are shipped.  Then, end user customers can use the Amazon Shopping App to authenticate the products purchased. In addition to the data matrix 2D code and logo discussed earlier, Amazon wants brand owners to add a call to action such as the following: “Scan with your Transparency app to learn about this product’s life cycle.”

Amazon Transparency
Amazon Transparency
I first heard of Transparency from Misty Catlin, in Sales with General Data.  Misty says, “I first heard about Transparency from a customer who needed support to deploy this application in their plant.  Since this initial customer, I’ve now had 2 additional companies contact me about this project.  We at General Data are positioned perfectly to help companies meet the requirements of Transparency with our expertise in barcode systems and label manufacturing.”

Amazon Transparency
Amazon Transparency
From my perspective the need for a color logo along with a variable data barcode makes Transparency a perfect requirement for an on-demand color label solution.  Combining the serialize and encoded data from Amazon, label creation and printing software and a color label printer, companies can meet the requirements of Amazon’s Transparency project affordably.  And you can add this workflow prior to shipping to Amazon or their customers, making the solution quick and easy to implement.
Our Transparency contact at Amazon states the proactive counterfeit program delivers exclusive benefits to both the brand owners and end users:
  1. Product quality reviews have improved
  2. Concerns about unauthorized sellers have diminished
  3. Trust builds with customers; with instant access to origin of manufacturing and validation of authenticity


Amazon Transparency
Amazon Transparency


To learn more about Amazon’s Transparency, read this detailed article: https://digiday.com/marketing/amazon-grows-transparency-program-fight-counterfeits/

 If you want or need to implement Transparency, contact Misty (talktous@general-data.com or 844-643-1129) or I.  We’ll help you deploy a solution for printing the logo, Data Matrix 2D code and Call to Action on demand and in color.
Guy Mikel
855-962-7670

Auxiliary Labels On-Demand

Since 1949, Beverly Hospital, https://www.beverly.org/,  has maintained a tradition for providing high quality care to local residents of Montebello, Pico Rivera, Monterey Park, El Monte, Whittier, East Los Angeles and surrounding communities.



Beverly Hospital is a not-for-profit, leading and independent 224-bed acute care facility that is proud of the medical services and comfort provided to patients. From emergency room and hospitalization to outpatient procedures, Beverly Hospital offers a full range of services with the latest technology; including the pharmacy.
Beverly Hospital, like other small to midsize hospitals in the United States, processes about 2000 prescription orders per day.  About 250 of those orders or prescriptions require instructional color labels such as “Look-alike Sound Alike”, “For Oral Use Only”, “Protect From Light”, and “Shake Well and Keep In Refrigerator”.  Wayne Campbell, Director of Pharmacy of Beverly Hospital says, “we get these auxiliary labels from 4 different label manufacturers. Sometimes we’d get them in a timely fashion; sometimes we don’t.  We don’t know who ordered what from whom or when it’s coming in.  It’s very challenging”.


To improve this situation, Beverly Hospital deployed the ClariSafe Color Label Solution from Addmaster, https://www.addmaster.com/product/clarisafe/with partners HP, and Neenah Paper.   Addmaster has over 30 years of experience developing and manufacturing inkjet printers for the financial market with over 300,000 printers installed worldwide. John Clary, VP of Engineering at Addmaster, decided to develop an inkjet color printer with a small footprint and software that mimics pharmacy personnel ordering from a catalog to print the color labels they need when they need them. 

ClariSafe Printer
ClariSafe Printer
“ClariSafe™ can print all of my labels on-demand, any time I need them.  It prevents overstocking.  It prevents us from running out of labels and enables us to make special labels that are not available on the market” says Wayne. 
ClariSafe Label Catalog
ClariSafe Label Catalog
 Learn more about the ClariSafe deployment at Beverly Hospital here:


According to Alex Shafer, Director of Business Development for Addmaster, “The ClariSafe Color Label System costs $1,495 and includes both the printer and application to print durable color labels when needed.  Plus we’ve added and will continue to add labels in the catalog as hospitals want and need more secondary artwork to print.”
As you may remember, I’ve written about ClariSafe before:  https://colorlabelsondemand.blogspot.com/2016/11/new-option-for-pharmacyanesthesia-labels.html

To purchase the ClariSafe Color Label Systems, visit our store: 

To purchase ClariSafe ink, visit out store:

https://colorlabelsolutions.com/product/clarisafe-tri-color-inkjet-cartridge-97262/


For pharmacy managers, ClariSafe is a great option to simplify secondary/auxiliary labeling. This system eliminates purchasing a large inventory of labels, enabling you to print what you need, when you need them; with a very small footprint device.  Contact us if the ClariSafe Color Label Systems may fit your pharmacy operation.
Guy Mikel
949-680-7840

info@colorlabelsolution.com 

Coatings

After the acquisition of Color Label Solutions by General Data Corporation (GDC):


I had the opportunity to visit one of the key drivers of our interest in joining GDC:  The coating division.


GDC Coating Operation
GDC Coating Operation
Let me tell you more about our interest in this group; and more about the group’s capability.
Before I start describing the coatings group, I want to give you a simple primer on how labels are made.  General Data has an entire webpage/video to answer this question.


Labels have 4 primarily components:
  • Topcoat
  • Facestock
  • Adhesive
  • Liner (which is technically not a part of the label but a necessary carrier)

Label Construction
Label Construction


The Facestock is the paper/synthetic material that makes up the most visible part of the label.  Underneath the facestock, a layer of adhesive is coated to adhere the face to whatever is to be labeled.  The liner, underneath the adhesive, is a carrier to make it easy to expose the adhesive.  On top of many or most facestocks, is a topcoat designed to adhere the ink to the face.  Currently, I would estimate the 95%+ of the labels we sell have an inkjet topcoat.
To make labels involves a seemingly complex supply chain involving 3 key participants:

  • Raw Material Providers
  • Coaters
  • Converters

Label Supply Chain
Label Supply Chain
Raw material providers sell paper, synthetic paper, liner and adhesives to coaters.  Coaters create constructions of a variety of types of label materials.  Converters die cut the labels into specific sizes; as well as many produce preprinted labels.
Given the importance of coatings, the ability to coat is an important value creating function in the label supply chain.  Long term, this function should make GDC very competitive in the on-demand color label market.

General Data’s coated products division is an industry leading contract coater, specializing in the development and production of engineered films and other materials. They utilize an array of face materials, adhesives, substrates, coatings and topcoats to meet the specifications of our customers for a wide variety of applications.

John Finger, General Data Corporation
John Finger, General Data Corporation

According to John Finger, Vice President of Research & Development for the Coatings Division of GDC, “we started coating about 4 year ago.  We saw the need in the market to custom coat materials for specific applications.” 
During our discussions, I asked John “what is your largest type of coating that you currently apply.  John stated, “about 2 years ago, we started coating adhesives; specifically, new technology around UV adhesives.  We had a customer/partner who asked for our assistance to produce this new product.  Now we coat not only these specialty adhesives but also adhesives for the products we sell.  We not only purchased previous coated material from some of the largest, industrial coaters, but also coat label adhesives for our own internal use.”

GDC Coater
GDC Coater

Once I understood about the importance of coating adhesives in the GDC operation, I asked, “what other materials do you coat?”  According to John, “one interesting film we coat and sell is a 7 Mil adhesive applied to a building material.  In addition, we coat pressure sensitive enclosures for food; resealable bag closures.  Also, GDC coats products that are for laser, thermal, digital, scratch resistant and dry erase applications.  After 4 years, GDC is selling many different coated products.”

After working in the business for many years, I see the capability to coat an important aspect in the label market.  Again, the large industrial coaters will continue to supply the majority of the market.  But specialty items such as inkjet coatings, produced in relatively small quantities, will become a more important aspect of the label business.  This capability should insure the long-term viability of Color Label Solutions, Inc.

Contact us if you have interest in a specialty label product.
Guy Mikel
855-962-7670

Color Label Solutions Merger

I’m pleased to announce that Color Label Solutions has joined General Data, https://www.general-data.com/,  as an independent operating unit focused on print on-demand color labels.


General Data is recognized as an expert resource for all aspects of labeling, automatic identification, barcode data collection, field mobility, equipment service, fixed asset management, and managed print services. General Data’s “total solutions” approach enables customers to utilize their expertise in all areas – planning, equipment specification, label media, printer consumable, system integration, customization and professional services.
When asked why General Data decided to purchase Color Label Solutions, Pete Wenzel, President and CEO, said, “General Data purchased Color Label Solutions for two primary reasons.  First, Color Label Solutions has become a preferred provider of label printing solutions to the cannabis market.  The importance of branding combined with the requirement for variable data make this market perfect for print on-demand color labels. General Data sees Color Label Solutions as a vehicle to sell a wide range of products to this market; specifically, barcode/RFID printers, scanners, WiFi systems, POS solutions, on-site service, and preprinted labels.”

Pete Wenzel, President/CEO, General Data
Pete Wenzel, President/CEO, General Data
Continuing, Pete said, “Second, General Data decided to pursue harder the on-demand color label and flexible packaging market; both on-demand and preprinted.  Merging with Color Label Solutions gives us more knowledge and market access to grow this business.”
Color Label Solutions, www.colorlabel.solutions,  will continue to operate independently as a stand-alone business unit with employees in several states and customers across North America. 


Since day 1, we knew our company would need to integrate vertically to remain competitively in the label market.  For example, thermal transfer label prices have decreased significantly since this technology was launched in the 80’s.  To prepare for this potential price competition, we required a means to produce inkjet and laser labels and tags as affordably as possible.  General Data not only converts labels but also has the capability to custom coat materials, with both adhesives and top coatings.  By joining General Data, Color Label Solutions will remain competitive in the color label market long term.
Color Label Solutions launched in July of 2013.  Read our first post after formation here:

And our first video describing our company and mission now over 5 years old:



Color Label Solutions was started to help customers move to print on-demand color label printing. We saw the opportunity in the market for a different way to print labels in color; with the change in color label printer technology, the need for GHS labels in the chemical industry and the interest of manufacturers to print full-color labels when needed.  After 5.5 years, we now have over 240 posts, covering all aspects of printing labels on-demand and in color.  And don’t forget the 98 video’s on our YouTube channel:   



Or why manufacturers should move to on-demand color and our company:

Beatriz Molina, Co-Owner and Vice President of Operations says, “We’re looking forward to the potential synergy from merging with a larger organization with outstanding manufacturing and service capabilities.  Not having this expertise internally, Color Label Solutions will be able to do more for our customers with the merger.  For all of us employees, supporting and helping our customers is our primary goal.”  Meet the Color Label Solutions team here: https://colorlabelsolutions.com/our-team/

For most customers, only the “remit to” address should change.  With the merger, Color Label Solutions will be able to offer a much broader line of products and services to customers further growing our company. All stakeholders in Color Label Solutions will benefit with the purchase by General Data.  And most importantly; the General Data team are good guys!
If you have questions on the purchase of Color Label Solutions, feel free to contact me/us.  We look forward to our exciting, mutually beneficial, future.
Guy Mikel
855-962-7670

QL-300-White & New Materials

I am pleased to announce the new QL-300; the first benchtop LED printer designed specifically for labels.

QL-300 LED Label Printer
QL-300 LED Label Printer
After working with the Okidata for several years, I’m excited to finally get this product on the market.  I’ve mentioned this product in this blog prior: first at the 2015 Graph Expo post.

https://colorlabelsondemand.blogspot.com/2015/09/graph-expo-2-new-solutions.html

Second in the 2017 Label Expo post:

https://colorlabelsondemand.blogspot.com/2017/09/label-expo-europe-2017.html

Third, in the 2018 Label Expo post:

https://colorlabelsondemand.blogspot.com/2018/09/label-expo-2018.html

This new product excites me for 3 key reasons.  First, this newly designed printer, specifically for labels, eliminates many of the problems with former versions of laser label printers.  For example, previous laser label printers were designed to print 8.5” x 11” sheets.  This design meant each print job created at least 11” or more of waste as the label media traveled through the printer to the fuser.  With this printer, the printer cuts the last label in the job to eliminate any label lost.  Watch the printer run here:


Also, the printer how has a minimum batch-length size of 4”; along with a minimum width of 1” and a minimum length of .5”.  These capabilities make the printer much more user friendly and less wasteful.  According to Grant Lapke, our technical expert on the QL-300 and T2-C, “I find this printer very easy to use.  It’s still new to us, but the use of it seems very straight forward.”

In addition to media handling, the QL-300 offers better color registration; using different transfer technology than used in standard 8.5” x 11” printers. Overall, this printer designed for labels will work better than previous toner-based options.

Second, the QL-300 will offer a variety of media as well as the possibility for less expensive labels. As a LED/Laser printer, the fuser bonds the toner to the label media; opening up exciting and possibly less expensive options.  For example, silver foil:

Silver Foil Labels With the QL-300
Silver Foil Labels With the QL-300
 Kraft Paper:


Kraft Paper With the QL-300
Kraft Paper With The QL-300


Black Paper:

Black Paper With The QL-300
Black Paper With The QL-300


Gold Paper:

Gold Paper With The QL-300
Gold Paper With The QL-300

And Clear Film:


Clear Film With The QL-300
Clear Film With The QL-300

I believe the capabilities of the QL-300 will offer exciting new artwork designs for our customer’s labels.
Third, as seen in the previous pictures, the QL-300 offers white toner.  Now you can add white to artwork that uses clear or colored materials; or use white as a base underneath other colors.


White Underneath Using The QL-300
White Underneath Using The QL-300


Here is the promotional video on the new QL-300 featuring the white capability:


As for the costs to get the ease of use, flexibility in media types and white toner benefits, we’ve been told the toner costs are priced similar to standard inkjet printers.  For example, the CMYK should last approximately 52,000 linear inches (more than 8,000, 6” labels); and the white toner should last 26,000 linear inches (more than 4,000, 6” labels) at 20% coverage.
Overall, I see a good fit for the QL-300 with many types of companies; cannabis, cosmetics, or food for example.  It fits where branding is very important.  If you want the ability to print many types of unique label media, or need to use white on your labels, contact us to discuss the new QL-300 would work for you.
Guy Mikel

855-962-7670
info@colorlabelsolutions.com

On-Demand Flexible Packaging

Over the past few years, Color Label Solutions has launched a variety of options for on-demand color packaging. And now we have a new on-demand color packaging option that is even more exciting:

On-Demand Color Flexible Packaging
On-Demand Color Flexible Packaging
Before I tell you about this new packaging option, let me give you a bit of our history and why we’ve invested in this new technology.

As for our history, you may remember that we launched the PostMark CMYK printer for corrugated at WestPack in 2016:


And then showed a slightly different version at WestPack in 2017:

https://colorlabelsondemand.blogspot.com/2017/02/westpack-2017.html

The PostMark CYMK printer has an interesting fit into certain applications where 8” printing is sufficient. Now PostMark offers a Memjet-based print engine in addition to the Canon-based option:



https://postmark-usa.com/mcp/

After the Postmark printer, we launched the NS Multi for printing corrugated packaging up to 42” wide at WestPack in 2018:

https://colorlabelsondemand.blogspot.com/2018/02/westpack-2018-launch.html

I’ve posted a lot about the Multi; the print quality is outstanding especially on certain types of materials.
The reason for the investment in on-demand color package printing is simple; I see the same drivers for packaging as we’re experiencing for the on-demand color labeling.  Companies no longer want to keep a large inventory of packaging for all their SKU’s; similar to the need to stop purchasing preprinted labels and moving to printing when needed.  With new technology, this market will grow substantially.
Although we started with corrugated, we now have a different option; on demand flexible packaging. Now you can print, fill and form packaging on-demand using the Trojan T2-C printer.

. 
Watch us print this packaging here:





Watch this

Trojan video on printing flexible packaging here:



According to Grant Lapke, Color Label Solutions expert on the T2-C, “The T2-C is really quite easy to run.  Once you send a print job, you can reprint the job with a few button pushes anytime.  Plus the T2-C is easier to maintain than other Memjet-based printers.  Finally, the T2-C has the lowest ink cost and large label roll of any label printer we sell.”
T2-C On-Demand Flexible Package Printing
T2-C On-Demand Flexible Package Printing
And according to our first prospect, the package material seals easily and works great.  Hopefully, I can tell you more about this initial prospect shortly.


You may find this post from Label Expo 2018 which discusses the T2-C of interest:


One other aspect of the T2-C involves printing and then slitting labels.  To maximize the productivity of an 8” wide printer, you may want to run labels “Multiple-Up”.  With the T2-C, the printer comes with the capability to slit while printing.  Watch this video to see what I mean:


I’m excited by the prospect of printing flexible packaging on-demand; producing what you need, when you need them.  Contact us if you use flexible packaging and are interested in this new capability.
Guy Mikel
855-962-7670

NEW To CLS

I’m pleased to announce that Color Label Solutions has launched our new website: www.colorlabelsolutions.com and www.colorlabel.solutions.

Color Label Solutions
Color Label Solutions Website Image

Our Graphic Artist, Tony Molina designed the art and created our new website.  When asked, “why do you incorporate lots of color into the designs, Tony said, “With Color Label Solutions, I have one, giant reason; Our company should be synonymous with color. We state this fact right on our logo. And we solve label issues and meet requirements with and through color.“


Color Label Solutions Website Image
Color Label Solutions Website Image
In our new website, we launched new URL’s for the key markets for our company.  Some time ago, we launched our GHS-focused site: www.ghs.solutions

GHS.Solutions
GHS.Solutions
And then later, our Cannabis-focused site, www.cannabislabel.solutions.

Cannabislabel.Solutions
Cannabislabel.Solutions

As these websites have improved our focus in the GHS/Chemical and Cannabis Market, we decided to replicate the idea into our other key markets.  Manufacturing:  www.mfglabel.solutions

MFGlabel.Solutions
MFGlabel.Solutions
And then into the Food Market: www.foodlabel.solutions

Foodlabel.Solutions
Foodlabel.Solutions
And into the Badge Market: www.colorbadges.solutions

ColorBadges.solutions
ColorBadges.solutions
Given our brand name and business, color is important aspect of our positioning. Tony says, “LIFE IS FULL OF COLOR! Everywhere you look, nature does not hold back on color. From beautiful sunrises to fantastic sunsets; exotic animals such as Macaws; and the most venomous animals on the planet. Life is very colorful.”  Like I said, color is important part of who we are.

In addition to our new website, we feature our blog also.  You can find the latest posts on our website; or visit our blog directly (now with 245 posts at the time of writing): 


As important is the website, our store is a key ingredient of our on-line presence. 

Tony says, “we rearranged our store to make it easier to shop and find the items you need (including our new products).  Plus we added many more items, including more label sizes.  Although not all labels are available on-line, please know you can contact us for any size and material you need to meet your requirements.”
Please visit our website to learn more about Color Label Solutions.  And contact us if we can be of any assistance with your color label requirements.
Guy Mikel
855-962-7670

Coming to WestPack 2019: New Printers

At WestPack 2019 (https://westpack.packagingdigest.com/) in Anaheim, CA from February 5 to 7, we’re launching two new printers.  One printer produces deep blacks:

New QL-300
New QL-300

Prints whites (which looks great on clear film):

New QL-300
New QL-300

And creates great looking foil labels:

New QL-300
New QL-300

And this new printer produces alcohol resistant labels as well:

Alcohol Resistant Clear Film
Alcohol Resistant Clear Film


In addition, we’re launching a second printer that enables on-demand flexible package printing:

On-Demand Flexible Package Printing
On-Demand Flexible Package Printing


Come see both our new label printers in booth #5511.  And if you need a pass, visit this page:

https://westpack.packagingdigest.com/?_mc=gi_x_wpkwr_le_aud_wpkw_x_x-guestinvitation and use code SPECIALCOL111:


Hope to see you February 5 to 7 in Anaheim. Let us know if you are attending; and your interest in these new printers.

Guy Mikel
855-962-7670
info@colorlabelsolutions.com 

California Road-Trip

Recently, I met with 6 of our cannabis customers while traveling in Northern California.

From each of these companies, I learned something that I’d like to share.  Let me tell you a bit about what I learned from these companies.

First, we met Legion of Bloom, https://www.thelegionofbloom.com/new-index.  The Legion of Bloom is committed to elevating health and well-being. Their sustainable, conscious cultivation and extraction practices are just one way they express their devotion to pure, natural cannabis products. When buying Legion, customers know exactly what they’re getting; Responsibly grown, award-winning marijuana and extracts with no additives, ever.

Unknown to me, I learned Legion was printing labels with gold embossing; and they looked great!

Gold-Embossed Inkjet Printed Labels
Gold-Embossed Inkjet Printed Labels

The labels looked even better when applied to their products:

Legion Of Bloom Gold Foil Labels
Legion Of Bloom Gold Foil Labels

Frankly, we’ve never sold any labels with a metallic embossing.  We’ve sold silver/chrome foil labels (and a very small quantity of gold), but never any embossed printable labels.  Legion’s finished labels look fantastic.

When purchasing labels from a company other than us, you need to make sure you ask your vendor one key point; are the labels inkjet coated?  And are they designed for aqueous inkjet printers? 
The on-demand label printers we sell require label materials designed for aqueous inkjet printers.  For example, Epson publishes a list of materials tested to work with their printers: 


Other label printer manufactures publish similar lists.
Most label printers, however, use a different type of press to produce preprinted labels; UV curable inkjet. UV inks don’t dry at all on the label, rather are “cured”.  Curing is a chemical reaction that occurs after being bombarded with UV radiation.  Given the curing, UV label presses use different materials that don’t typically work on aqueous label printers.  Therefore, most label companies carry only the materials required for UV based printers.
For example, we recently tested materials sent to us from a prospect; and they did not work at all. Compare how labels sent to us printed versus our labels:

Inkjet & Non-Inkjet Coated Labels
Inkjet & Non-Inkjet Coated Labels

When you purchase labels from us, you don’t have to worry about this issue; every label we sell works with the printers we sell. And by visiting Legion of Bloom, I learned our plant can produce gold-foil, embossed labels.  Contact us if you want to print these types of materials.
Next, we met with a long-time customer, (who will remain nameless as they package for other manufacturers), who use an Epson C3500 to print labels.  With this printer, I’m always concerned about producing full-bleed labels as it’s difficult to print to the edge consistently.  Further, I’m not a big fan of the print quality of this relatively low-resolution printer.  However, this customer has figured out how to accomplish pretty good print quality on their labels.

C3500 Printed Cannabis Label
C3500 Printed  Cannabis Label
 And even pretty good full-bleed label printing (even with the blacked-out name).

C3500 Printed Cannabis Label
C3500 Printed Cannabis Label

Up close, the print looks pixelated.  But from even a short distance, the print quality looks fine.  To produce this artwork, this company creates artwork in Illustrator, then imports the final file into BarTender to print the actual labels.  This workflow enables this company produce pretty good labels using the C3500.
To produce the labels full-bleed, this company sets up the media handling slightly different than what Epson had envisioned.  They close the front guide slightly more than the label width; allowing the output labels to ride high on the guide.

C3500 Media Guide Setup
C3500 Media Guide Setup
They have found this setting helps them produce better looking labels.  If you have a C3500, you may want to test this trick as well.

(You might this post of interest if you want to use the C3500 to print cannabis labels.  The first half features a cultivator and their labels from a C3500):  http://colorlabelsondemand.blogspot.com/2017/12/seattle-cannabis.html

After the OEM packer, I met with Brite Labs, https://www.britelabs.com/#.   In 2014, BRITE Labs was founded in Oakland, CA to pioneer whole plant cannabis concentrates using their proprietary CO2 extraction process.  They offer patients and partners a full spectrum oil that is closest to flower, to explore the wellness potential of cannabis & CBD products, and to promote good feelings for all.
At Brite Labs, I got to see a new label were selling; a pod label for the PAX Cartridge.

Brite Labs Printed PAX Label
Brite Labs Printed PAX Label
In July 2018, Hannah Gibson, Sales with Color Label Solutions, was working with Legion of Bloom to implement a print on demand color label solution.  Legion sent Hannah artwork of their custom shape label. The file was named “PAX”, and was a circle with a small cut out.

Pax Label Dieline
Pax Label Dieline

Although we sell many circle labels, this custom shape was interesting. Legion of Bloom purchased the Afinia L801 to print their PAX labels as well as their product labels.  Read more here about the L801 here:


Only one month later, Brite Labs sent Hannah a file of a label shape they needed; and it was identical to what Legion of Bloom had purchased. Given the unique requirements of these two companies, Hannah researched; and found the PAX Era, and PAX Era Pods.  Pax (https://www.paxvapor.com/) makes the vaporizer and vaporizer cartridge/pod packaging that is being used by many cannabis companies.
Above shows the front, color-coded strain label from Brite Labs.  And below is the PAX Pod label, both printed on the C7500G:

PAX Puck Label
PAX Puck Label
After starting to print these labels, Brite Labs discovered the original requested size was overlapping the lip of the container.  Given this issue, we created a slightly smaller label. Hannah and Brite Labs found that the 1.77” Circle was a perfect fit. 
At Brite Labs, the PAX labels seem to be working well; including the application.  Contact us if you need labels for your PAX Pods.
After Brite Labs, I met Utopia, https://www.utopiacannabis.com/.   Utopia is an award-winning cannabis company specializing in artisanal flowers, refined extracts and nutritious edibles.  All of their products are Envirocann certified and undergo full-spectrum testing to ensure a consistent and safe product.  Utopia’s flowers are exclusively cultivated indoors with natural fertilizers and organic pest management techniques to ensure the purest smoking experience.  Their extract line consists of terpene and cannabinoid rich concentrates that are refined to honor each strain’s specific profile.  Their edibles are made with organic and non-gmo ingredients, providing delicious flavor that both elevates and energizes.  Utopia believes that healthy products are a result of high-quality ingredients, conscious techniques, and a commitment to transparency.
For several of their products, Utopia needed clear labels to act as tamper evident seals and to convey strain names.  Small, clear film labels are difficult to print correctly on the C3500.  In fact, we had issues with this clear film; it would create an error every time.  Epson could not articulate why the issue.  Finally, we decided to test using the rear feed; and it worked well.  Using the rear feed, we could even print labels down to .325” in length; below the spec for blackmark/clear film labels.
C3500 Clear Film Labels
C3500 Clear Film Labels
In the future, Utopia plans to create these labels using BarTender, adding color coding and images.  By moving to BarTender, Utopia will save time inputting strain names, making it easier to print while making changing artwork easy to do.
What’s most interesting with Utopia is their patience with us.  They stuck by us as we problem-solved the issues with the Epson C3500 and the clear film labels.  We’re lucky to have customers like Utopia.
After Utopia, we visited Nu-Tra Distribution.  Nu-Tra is a brand-new company, still working to get their licenses.  However, they’re ready to start printing labels with their C7500G.  Nu-Tra has started printing labels using our matte poly circle labels.  We describe these labels as “whiter”; allowing for better colors.  I especially liked the print quality of black; the most difficult color to print correctly.

C7500G Printed Black Labels
C7500G Printed Black Labels
 And other label:

C7500G Printed Black Labels
C7500G Printed Black Labels
I think this black from the C7500G on the whiter matte poly looks great!  In the past, I’ve written how only gloss poly labels produce good black colors using the C7500g. 



But this whiter matte poly produces very nice black colors.  I’m glad these labels work for Nu-Tra Distribution.

Lastly, we met Indus Holdings, a long-time customer;  http://www.indusholdingco.com/.  INDUS Holding Company is a vertically-integrated cannabis company with world-class production capabilities, including cultivation, extraction, manufacturing, brand sales & marketing, and distribution. Founded in 2014 by hospitality veteran Robert Weakley and based in Salinas, California, INDUS offers services supporting every step of the supply chain from soil to sale and an extensive portfolio of award-winning brands, including Altai, Dixie, Moon, Beboe and Legal.


After visiting Indus a few years ago, I was most impressed by their growth.  Indus has grown to become a large company with all types of labeling requirements.  They use our labels for a variety of applications; many with variable data and color image requirements.  Color Label Solutions is lucky to have customers such as Indus, that we can grow with them.
Over a couple of days, I was lucky to meet in-person a great group of Northern California cannabis companies, to learn more about their company and labeling requirements.  I’m very grateful to have customers like the 6 companies.  If you are a cultivator and/or manufacturer of products that need labels on-demand, contact us.  We’ll help you find the labeling solution to fit your needs.
Guy Mikel
855-962-7670

info@colorlabelsolutions.com 

Perfect Full-Bleed

Over the past years, I’ve written about printing full-bleed labels many times.  In fact, searching www.colorlabelsondemand.blogspot.com,  I found 23 different posts with the term “full-bleed” used.  I’ve written about this topic as it’s not easy to do correctly.  But here is the best/least expensive option I know to print full-bleed every time.

DPR Inline Matrix Remover
DPR Inline Matrix Remover

Recently, I had a customer who wanted to get good looking, full-bleed labels every time.  One option is to purchase a finishing unit and then laminate, die cut, weed the matrix, slit and rewind in one operation.  However, a finishing unit may be considered expensive unless a large number of labels is required.
Another option is to purchase labels with the matrix on and remove the matrix around the labels after printing.  Then you can print beyond the die-cut label to insure no white space occurs with the printing.  I’ve written about this approach before using the DPR inline matrix remover integrated with the C7500. 


DPR Inline Matrix Remover & C7500
DPR Inline Matrix Remover & C7500

According to Michael Panzeri, of DPR (https://www.dpr-llc.com/“The intention of this accessory is to get faster, easier and perfect full-bleed labels every time.” With headquarters in Milan, Italy and a branch in Sunrise FL, USA, D.P.R. provides superior solutions for the labeling industry, serving both the domestic and international markets.
Now we have a customer using this approach first in a lab and then in production.  According to the customer, “we wanted to see how the C7500G and DPR In-Line Matrix remover would work in one segment of our operation where we wanted full-bleed labels”. Continuing, the customer said, “after testing, we will not put this printer into production in our operation as it works well.”
Learn about the DPR In-Line Matrix remover here:

To produce full-bleed label production with the In-Line Matrix Remover, you need to start by using labels with the matrix left on and with blackmarks on the back.  The blackmarks tell the printer where the “top-of-form” starts to begin printing and the matrix allows for printing beyond the edge of the label.  Once printed, the matrix remover pulls off the matrix leaving the labels rewound and ready for placing on an applicator.
Watch the Inline Matrix Remover in the testing lab run here:


And watch the DPR Inline Matrix Remover run at an Epson event here:



One key point; you need to make sure the labels are die cut correctly.  Too deep or too shallow will cause issues with the matrix coming off the label as seen here:


Label Lifting During Matrix Removal
Label Lifting During Matrix Removal
Above, you can see the corner of the label is lifting with the matrix.  To insure this situation does not occur, you need labels die-cut properly to insure the matrix comes off without separating the main labels.  (FYI: we did not make these labels).
The DPR In-Line Matrix Remover costs $3,958 currently and works well with the C7500.  With these two machines, you can get perfect edge-to-edge printed labels every time.  And this process is basically how larger presses operate; by printing first and then die cutting/removing the matrix second.  It’s a good investment if you must have labels printed correctly to the edge every time.
If you want great looking full-bleed labels, contact us.  We’ll help you put this solution to work for you.
Guy Mikel
855-962-7670

Foodie “Fit” Labels

Foodie Fit, https://www.foodiefitmeals.com/is a Las Vegas meal prep company that combines the knowledge of macro and micro nutrients to create healthy and delicious dishes. Pick the meals that best suit your diet & appetite or create your own custom meals. They add new items every other week so that your taste buds never get bored. The meals are prepared fresh daily and never frozen. They offer free nutrition consultations to help you hit your fitness goals.


Foodie Fit Labels
Foodie Fit Labels
Andrew Kowal, owner of FoodieFit came to us some time ago.  As a new food company, Andrew wanted to print labels internally as they needed them.  “As we rotate our menu every other week, it’s impossible to use preprinted labels.  Large minimum order quantities and obsolete labels make purchasing preprinted labels not feasible for us”.  We started working with Andrew by printing the FoodieFit logo on the C3500 printer to review the print quality.



I tell people the C3500 printer is perfect when you want to print a image (like a logo), text, color codes and barcodes on a basic white label.
For Andrew, we calculated the estimate ink cost of FoodieFit’s initial label designs.  For a 4” x 4”, the estimated cost was $0.013/label.


C3500 Ink Calculation
$0.013/4″ x 4″ Label

Based on the costs of the printer, labels and ink, Andrew purchased a C3500 as well as BarTender.  As Andrew changed label artwork constantly, he wanted a way to update ingredients and product names quickly.

After about 1 year of using the C3500, Andrew contacted me about a C7500.  “We need faster printing as well as a higher print quality.”  After some print samples, Andrew purchased a C7500 and made the C3500 his “backup” printer.


C7500 Label Printer for Foodie Fit
C7500 Label Printer for Foodie Fit

About the same time, Andrew decided that FoodieFit needed some type of tamper-evident label.  Given their packaging, FoodieFit decided to begin using a 2” x 16”; to wrap around and seal their package.  Given the length of the label, we recommended they use a fanfolded version of this label.

And the fanfold labels work great for them.

16
16″ Fanfold Labels

According to Andrew, “the fanfold labels restack easily even after printing a large batch. It’s easy for our operators to print, grab a stack and begin labeling the packages.”


Foodie Fit Color Coded Labels
Foodie Fit Color Coded Labels
With the ability to print labels on-demand, Foodie Fit has implemented a color code system for their products.
  • Red for dinner items
  • Green for “active” products (more energy)
  • Yellow for breakfast items
  • Blue for snacks.

Green Color Codes For Active Food Products
Green Color Codes For Active Food Products
Color coding helps both customers and employees select the products they want; Especially when stored together in a warehouse or even in a refrigerator.


FoodieFit Color Label Products
FoodieFit Color Label Products

FoodieFit’s progression from the C3500 to the C7500 is not uncommon.  As the confidence and requirements grow for printing on-demand color labels, it’s natural to want higher print quality and faster production.  And we want to help our customer’s grow their business.
FoodieFit is a great customer for Color Label Solutions.  And I admire Andrew’s entrepreneurial skills as his operation grows, with plans for more locations and centralized production.  One of the best aspects of working at Color Label Solutions are customers like Andrew and FoodieFit.
If you need labels for your food products; or even color coded labels, contact us.  We’ll help you produce the labels you need, when you need them.
Guy Mikel
855-962-7670

L801 Cannabis Labels

MMG Agriculture,  http://www.mmgagriculture.com/was one of the first MME Cultivations to open when the medical market hit Nevada in 2015. Started to provide the best medicinal cannabis to patients seeking alternative ways to relieve medical problems without the use of pharmaceuticals, MMG has strains proven for symptom relief. And their lead cultivator and crew are passionate about the cannabis they grow. As a boutique grow, MMG Agriculture provides Nevada with the highest quality marijuana.

MMG Agriculture
MMG Agriculture


I met Sarah Rosenfeld, the owner of MMG Agriculture at the Reno Cannabis Convention, http://www.therenoexpo.com/in early 2018.  After seeing options at MJ BIZCON Next in New Orleans, https://mjbizconference.com/next/, reviewing print samples, and watching an on-site demo, Sarah purchased a L801 printer and gloss poly labels.  Ryan Goig, who designs the labels for MMG, combined with the L801 is producing some great looking labels.


L801 Printed on Gloss Poly
L801 Printed on Gloss Poly
I really like the look of the designs; and the print quality they are achieving.  I especially like the use of colors on a basic white label. This type of design produces not only great looking labels but saves ink costs.

L801 Printed Label
L801 Printed Label
And after printing thousands of labels, MMG has used hardly any ink as yet. From the Afinia L801 Toolbox, you can see the ink costs of every print job (sorry for the crappy picture):

L801 Ink Costs
L801 Ink Costs
The L801 label printer has some of the lowest ink costs of any benchtop label printer.

For their designs, Ryan has set up form-fillable PDF’s to enable the easy input of variable data onto the label prior to printing.

MMG Agriculture Label Artwork
MMG Agriculture Label Artwork
According to Sarah, aligning the printing on the labels correctly has been a learning process. To produce full-bleed labels, be sure to design your labels slightly larger than the actual size.  I recommend .03” larger on all sides to insure the print goes to the edge of die-cut labels.  Afinia offers advice on full-bleed label printing on page 30 of their manual:  

And I wrote an earlier post on full-bleed printing using the L801 as well:

MMG has great looking labels on their doob tubes as well:
MMG Doob Tube Label
MMG Doob Tube Label
And now, we’re looking at moving to a tapered label to make the gap on the tube equal top and bottom for MMG.

Non-Tapered Label On Doob Tube
Non-Tapered Label On Doob Tube
With tubes, you should consider using a tapered label.
And if you are labeling joint tubes, consider our semi-automatic applicator option:



Or even a fully automated option:


According to Sarah, “the print quality we’re getting on the L801 is great.  For our operation, the L801 has been a good choice.”   And I want to add: Sarah and Ryan have been great to support.  We’re lucky to work with people like Sarah and Ryan.
The L801 is a great choice for those manufactures who need high print quality labels; especially when combined with gloss poly material.  If you need great print quality on your labels, contact us.  We’ll help you with all aspects of your print on-demand color label solution.
Guy Mikel
855-962-7670

Label Expo 2018

Last week, I attended Label Expo 2018 in Rosemont, IL (https://www.labelexpo-americas.com/)  and saw 3, relatively new, label printer ideas that I wanted to share with you.



First, Neuralabel introduced their newly available, straight paper path version of the 300x.

Straight Paper-Path 300x
Straight Paper-Path 300x
With this version, the paper path changes from having 3 turns to straight through.  In the previous version, labels may pre-dispense (come off the liner) and get stuck inside.  If the label was synthetic so it would not rip, no big deal.  If the label was paper, it was almost impossible to remove the shredded label.  This change makes the 300x much more usable.  Watch it print fanfold labels here:



(FYI: you may notice the paper path is opposite from the previous version as well).
In addition, Neuralabel has developed a very unique solution for fixing plugged inkjet nozzles: cleaning solutions:


300x Inkjet Nozzle Cleaning Solution
300x Inkjet Nozzle Cleaning Solution
According to Neuralabel, the cleaning solution can fix simple plugged nozzles.  Having dealt with this issue many times in the past, I think this simple solution is a great idea.  It could cure a major portion of the service calls around inkjet label printers. 
The new straight paper path 300x offers high resolution, and very fast printing.  And the new 300x does not require the operator to move the printer when changing print widths.  This printer costs about $10,000, and still requires blackmarks on the labels (no gap sensor).  Further, I still have concerns about printing full-bleed as it requires .25” gaps.
I see the 300x as a good option for chemical companies wanting to upgrade the print quality and speed of their GHS label printers.
Second, I saw again the latest prototype of the Okidata LED-based label printer.

QL-300 LED Label Printer
QL-300 LED Label Printer
Okidata has selected AstroNova to sell this printer in North America; and will sell it under the model number QL-300. 

Okidata has solved some of the key issues with LED/laser printers with this new technology:  Wasted labels on every print job, large label minimum widths and lengths and color registration.  With this printer, you can print down to a 4” minimum batch length with down to .5” minimum label length.  And it prints down to a 1” minimum width.

QL-300 LED Label Printer
QL-300 LED Label Printer
But the big reason to use this new printer is the availability of white toner, matte black color and the ability to print various materials including foil labels.  White toner, deep blacks and good results on foils, clear films and vinyl will make this new printer fit many customers. 

Silver Foil and Clear Film Printed on the QL-300
Silver Foil and Clear Film Printed on the QL-300
AstroNova has yet to announce the price of the printer, but has said the toner cost per label will be comparable to existing inkjet. I still need to test to insure the actual results match the claims; and I hope to get one in the 1st quarter of 2019.
Finally, I got the chance to study the Trojan T2C, the first available “Mini-Press”.

T2C Mini Press
T2C Mini Press
During this deep dive, I learned three key aspects of this Memjet-based press.  First, the printer has only one consumable item in addition to the ink: a cleaning roller.  It makes this version of Memjet printers easier to maintain.
Second, the T2C uses 8 liters of ink:

T2C 8 Liters Ink
T2C Uses 8 Liters of Ink
That’s a lot of ink and labels; and a lower ink cost than most other on-demand color label printers.  It may be the lowest ink cost per label!
Third, I found the new Niagara ink from Memjet, Purell resistant:

Purell Resistant Memjet Ink
Purell Resistant Memjet Ink
In addition, I tested the ink once I returned with 70% IPA on gloss paper.  And it withstood the IPA fairly well.  After soaking for about 1 hour, the ink did smear slightly.  No bad for paper and dye-based inks; and a big deal for companies needing alcohol resistance on their labels.

Alcohol Durable, Dye-Based Memjet Ink
Alcohol Durable, Dye-Based Memjet Ink
The T2C costs about $30,000; therefore, this printer is designed for companies printing thousands per batch.  You can pay $40,000 and save about 33% on all future ink purchases as another option.
After Label Expo 2017, I wrote about the T2C and the Okidata LED printer:

And here is the summary of Label Expo 2016:

And Label Expo 2014:

And Label Expo 2012 #1:

And Label Expo 2012 #2:

Things have changed in the last 6 years.  Some printers have hit it big; and other not so much.
Let me know if any of these ideas presented in this summary of Label Expo 2018 could fit your business.  Look forward to hearing your feedback.
Guy Mikel
855-962-7670

Holy Grail

For a long time, I’ve been searching for the holy grail of on-demand color label printing; and I think I’ve found it.
Not the famed cup; rather alcohol resistant gloss label media.  And I use the word “media” as it’s more than a gloss synthetic, rather others as well.  Let me tell you what I’ve found.

First, water and alcohol resistant Gloss Poly.

Alcohol-Resistant Gloss Poly
C7500G Alcohol-Resistant Gloss Poly
I received this week, a few 8.5” x 11” samples of a new gloss poly label which should become available next month.  I printed not only the samples using the C7500G (see above-I thought they printed great), but also tested them in water.

Water Resistant Gloss Poly
Water Resistant Gloss Poly

After running them in water, I tried to rub off the ink; and found no smudging.  Currently, we have splash resistant gloss poly; but not bullet-proof water-resistant gloss poly.  This material seemed to perform better.
In addition, I poured 50% IPA on the gloss poly; and found none of the ink came off:


Gloss Poly with Alcohol
Gloss Poly with IPA/Alcohol

These results are exciting to me.  After testing probably 50 to 100 different gloss poly materials, I think I found a material that is actually resistant to alcohol.  I’m sure that if you rubbed the material sufficiently hard, you may get different results.  But this version of the material appears much more resistant to alcohol.
This new gloss poly should work well in applications such as medical devices and GHS where alcohol resistance is required.  In addition, the material should work well in applications with liquids where more durable water resistance is required.  This new label should help many different companies.
In addition to the gloss white synthetic labels, I tested a new clear film label:

C7500G Printed Clear Film
C7500G Printed Clear Film
I thought this new material printed great!  In addition, this material seemed water proof as the ink did not smudge after soaking for some time:


Water-Resistant Clear Film
Water-Resistant Clear Film
And this material was resistant to 50% IPA as well:

Alcohol-Resistant Clear Film
Alcohol-Resistant Clear Film

The alcohol made the material curl, but the ink would not come off with easy rubbing.  Again, I can imagine that this material would not resist all attempts to remove the ink; but the initial tests are very encouraging.
This new clear film would seem to fit applications where a more durable clear film is required; beverages, devices and even some chemicals.
Finally, I tested an inkjet coated silver which is another material we searched for over the years.  We did sell some silver, but it was expensive and the ink came off easily in water and alcohol.
Not only did this silver film print great,

Inkjet Coated Silver Film

 But the material was water resistant:
Water-Resistant Silver Film
And 50% IPA resistant as well:

IPA Resistant Silver Film
IPA Resistant Silver Film

As my IPA tests do not follow a specific protocol (I basically poured IPA on them and rubbed), you may see different results.  But I’m encouraged by what results I did achieve.
Silver film should fit higher value markets: such as cannabis and cosmetics.  It’s a great new material to utilize.
As background, I printed each of these labels using a C7500G given all three of these materials had a glossy finish.  C3500 and other pigment color label printers may have slightly different findings.  Once I get more materials, I’ll test them using dye-based inks as well.
Based on my discussions with the manufacturers, these new materials should be available next month.  I hope to start selling them shortly.
One potential watchout: I don’t have pricing as yet.  As with all new products, these labels could be expensive.  So we’ll need to compare how our existing gloss, film and silver labels compare both in terms of performance and cost for each of our customers.
I think these results are a big deal.  It’s not the holy grail, but something we’ve been searching for a long time.  If you want durable gloss poly, clear film or silver film, contact us to discuss how these new labels fit into your operation.
Guy Mikel
855-962-7670

info@colorlabelsolutions.com 

14ers

14er Boulder, http://www.14ercannabis.com/#produces the highest quality, most novel and pure cannabis flowers, extractions, and genetics found anywhere in the world.


According to Dan Seidman, Operations with 14er Boulder, “for a long time, we have worked hard to develop and grow the best strains possible, including many different hybrids.”

After visiting 14er’s operation, I can tell you that I was impressed; brand new and very clean operation.  14er has one of the best facilities in the cannabis business that I’ve seen.

When 14er first contacted me a long time ago, they were having issues with a C3500 label printer that was purchased elsewhere.  Although I don’t recall the specific issue, we solved the problem quickly and began selling 14er labels and ink.  We even began producing for them a custom size label for their nitrogen packed cans:

C7500 N2 Label Design
14er Label Design

And it wasn’t long after we started shipping ink and labels, 14er upgraded to a C7500.  According to Dan, “the C7500 is a beast and very important to our operation.  In fact, the C7500 has become a critical part of our operation.  Using Nicelabel, I’ve designed all of our artwork; which makes all of our product labels easy to print.”

C7500G
C7500G 

And you can purchase a C7500 also here:  https://colorlabelsolutions.com/product/c7500-inkjet-label-printer/


 And after purchasing the C7500, we had to change the design of 14er’s labels.  As the C7500 has a ~2” minimum width and 14er places the rolls on an applicator, we had to shift the narrow label to 1 side.  This change enabled the printing and application of a narrower label.

14er N2 Can Labels
14er N2 Can Labels

As a regular reader of this blog, you may remember an earlier post with similar issues around placement of a narrow label on wider liner to apply with an applicator: http://colorlabelsondemand.blogspot.com/2017/07/1-solution.html

14er Product Labels
14er Product Labels
Working with good people like Dan and 14er’s is why I started Color Label Solutions; and makes me happy.  Contact us if we can support your label operations as well.
Guy Mikel
855-962-7670